Tag Archives: rotary screw compressor

China Hot selling Class 0 Certificated Oil Free Rotary Screw Type Air Compressor for Fermentation Process air compressor CHINAMFG freight

Product Description

Industrial Silent/Mute Medical Dry Oil Free Oilless Direct Drive Rotary Double Screw Type Air Compressor Advantages

1.Clean air 1, China
Our factory is located in No. 366, YangzhuangBang Street, Pingxing Rd., Xindai Town, HangZhou, ZHangZhoug Province, China

Q3: Warranty terms of your machine?
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines?
A4: Yes, of course.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 10 days. Other electricity or other color we will delivery within 22 days

Q6: Can you accept OEM orders?
A6: Yes, with professional design team, OEM orders are highly welcome

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Air Cooling and Water Cooling
Power Source:	AC Power
Cylinder Position:	Vertical
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What Is the Role of Air Dryers in Oil-Free Air Compressor Systems?

Air dryers play a crucial role in oil-free air compressor systems by removing moisture from the compressed air, ensuring dry and moisture-free output. Here’s a detailed explanation of the role of air dryers in oil-free air compressor systems:

1. Moisture Removal:

One of the primary functions of air dryers in oil-free air compressor systems is to remove moisture from the compressed air. During the compression process, atmospheric air is compressed, leading to an increase in temperature. As the compressed air cools down, the water vapor present in the air can condense, resulting in the formation of liquid water. Moisture in the compressed air can cause a range of issues, including corrosion, damage to pneumatic equipment, reduced efficiency in downstream processes, and contamination of products or processes. Air dryers effectively remove this moisture, ensuring that the compressed air remains dry and free from water vapor.

2. Condensation Prevention:

Air dryers also help prevent condensation from occurring within the compressed air system. By removing moisture from the compressed air, air dryers minimize the chances of condensation forming in the compressed air lines, storage tanks, and downstream equipment. Condensation can lead to the accumulation of water, which can cause blockages, corrosion, and other operational issues. Air dryers help maintain the integrity and reliability of the compressed air system by preventing condensation-related problems.

3. Protection of Equipment:

Moisture in the compressed air can be detrimental to pneumatic equipment and tools. Air dryers help protect this equipment by ensuring that the air supplied is dry and free from moisture. Dry air prevents corrosion of internal components, extends the lifespan of pneumatic tools, and helps maintain their optimal performance. By removing moisture, air dryers contribute to the overall reliability and efficiency of the oil-free air compressor system.

4. Purification of Compressed Air:

Air dryers also aid in the purification of compressed air by removing impurities and contaminants, including water vapor, oil droplets, and solid particles. While the primary purpose of air dryers is to remove moisture, they often incorporate additional filtration stages, such as coalescing filters or desiccant beds, to capture and remove other impurities. These filtration stages work in conjunction with the drying process to deliver clean, dry, and purified compressed air that meets the required air quality standards.

5. Optimal Performance:

Properly dried and moisture-free compressed air ensures optimal performance in various applications. In industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting, where air quality is critical, the use of air dryers is essential to meet specific air purity requirements. Dry compressed air enhances the efficiency and reliability of pneumatic systems, reducing the risk of malfunctions, downtime, and product contamination.

It’s important to note that different types of air dryers are available for oil-free air compressor systems, including refrigerated dryers, desiccant dryers, and membrane dryers. Each type has its own operating principles and suitability for different applications. The selection of the appropriate air dryer depends on factors such as the required level of dryness, the volume of compressed air, operating conditions, and specific industry requirements.

By incorporating air dryers into oil-free air compressor systems, operators can achieve and maintain dry, moisture-free compressed air, ensuring the reliability, efficiency, and integrity of downstream processes and equipment.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.

2. Reduced Friction and Mechanical Losses:

Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.

3. Optimized Air Delivery:

Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.

4. Variable Speed Drive (VSD) Capability:

Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.

5. Improved System Control and Monitoring:

Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.

6. Longer Service Life and Maintenance Intervals:

Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.

Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.

air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:

1. Elimination of Oil Contamination:

One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.

2. Reduction of Oil Spills and Leaks:

Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.

3. Energy Efficiency:

Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.

4. Lower Environmental Footprint:

Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.

5. No Oil Contamination in Air Tools and Products:

Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.

It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.

China Hot selling Class 0 Certificated Oil Free Rotary Screw Type Air Compressor for Fermentation Process air compressor CHINAMFG freight
editor by CX 2024-05-16

China Professional Zr 425 450 500 600 VSD FF CHINAMFG Oil Free Rotary Screw Air Compressor with Best Sales

Product Description

ZR VSD FF CHINAMFG oil free rotary screw air compressor

Air Compressor parts: Atlas Copco/Sullair/Ingersoll Rand.
We can provide you all type spare parts of air compressor, such as air end, control pannel, motor, fan, oil filter,
air filter, precision filter, valve, valve kits, Maintenance kits, sensor, coupling, bearing, hose, belt etc.

Air compressor and Air treatment equipment: Atlas copco/Quincy/Chicago Pneumatic/Xihu (West Lake) Dis.in.
We can provide Atlas Copco / Quincy / Chicago Pneumatic / Xihu (West Lake) Dis.in Air compressor ,
Air compressor spare parts, Air dryer, Precision filter, Gas tank.

Air Compressor Temperature Sensor for Atlas Copco FAQ
Q1: How can I get the quotation?
A: you can advise us the part number for checking, and we will quote to you soon by email

Q2: What kind of ways for transportation ?
A:In general by air, sea or Express.(like DHL,Fedex,TNT,etc.)

Q3: How do I know the quality of productions?
A:We have a strict series of quality control, and we have perfect after service system, which can help you to solve the problem soon

Q4: If i want to change model,size,package,etc. How can I do?
A:You can contact us by or mail, and we will revise according to your requirement

Q5: What is the terms of payment ?
A: T/T, Western Union, paypal

Air Compressor parts
We can provide you all type spare parts of air compressor, such as air end, control pannel, motor, fan, oil filter, air filter, precision filter, valve, valve kits, Maintenance kits, sensor, coupling, bearing, hose, belt etc.

Air compressor and Air treatment equipment

More original air compressor parts list:
22054384   EXTREME STRAIGHT THROUGH   2205-4385-   EXTREME STRAIGHT THROUGH   2205-4385-01
   EXTREME STRAIGHT THROUGH   2205-4385-03
   EXTREME STRAIGHT THROUGH   2205-4385-04
   EXTREME STRAIGHT THROUGH   2205-4385-05
22054386   EXTREME STRAIGHT THROUGH SLEEV   2205-4387-   NIPPLE   2205-4388-   EXTREME STRAIGHT THROUGH SLEEV   2205-4389-   EXTREME STRAIGHT THROUGH   2205-4391-   EXTREME STRAIGHT THROUGH   2205-4391-01
22054393   EXTREME STRAIGHT THROUGH SLEEV   2205-4394-   EXTREME STRAIGHT THROUGH SLEEV   2205-4395-   PRESSURE GAUGE   2205-4398-   TEMPERATURE GAUGE   2205-4398-02
   PRESSURE GAUGE   2205-4398-04
22054399   PRESSURE GAUGE COUPLING   2205-4399-01
220544   FREON   2205-4401-02 /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty:	1 Year
Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical
Structure Type:	Closed Type

Customization:	Available \|

air compressor

What Are the Downsides of Using Oil-Free Air Compressors?

While oil-free air compressors offer numerous advantages, there are also some downsides to consider. Understanding these drawbacks is important when evaluating the suitability of oil-free compressors for specific applications. Here’s a detailed explanation of the downsides of using oil-free air compressors:

1. Higher Initial Cost:

Oil-free air compressors generally have a higher initial cost compared to oil-lubricated compressors. The design and technology used in oil-free compressors, such as specialized coatings, precision manufacturing, and advanced filtration systems, contribute to their higher price tag. This can be a significant factor for budget-conscious buyers or for applications where cost is a primary consideration. However, it’s important to weigh the initial cost against the long-term benefits and potential cost savings in terms of maintenance, energy efficiency, and reduced risk of oil contamination.

2. Reduced Durability:

Oil-free compressors may have slightly reduced durability compared to oil-lubricated compressors. The absence of oil for lubrication can result in increased wear on certain components, such as piston rings, valves, and bearings. However, modern advancements in materials and engineering have significantly improved the durability and lifespan of oil-free compressors. With proper maintenance and adherence to recommended operating conditions, oil-free compressors can still provide reliable performance over an extended period.

3. Higher Energy Consumption:

Oil-free air compressors typically have higher energy consumption compared to oil-lubricated compressors. The absence of oil for lubrication increases friction within the compressor, requiring more energy to overcome this resistance. However, advancements in compressor design, such as improved air ends, energy-efficient motors, and variable speed drives, have helped minimize this energy consumption gap. Additionally, the potential energy savings from eliminating the need for oil changes and reducing the risk of pressure drops due to oil contamination can offset the higher energy consumption over the compressor’s lifetime.

4. Limited Cooling Capacity:

Oil-free compressors may have limited cooling capacity compared to oil-lubricated compressors. Oil acts as a lubricant and coolant in oil-lubricated compressors, effectively dissipating heat generated during compression. In contrast, oil-free compressors rely on other cooling mechanisms, such as air or water cooling, which may have limitations in handling high heat loads. This can be a consideration for applications that require continuous or high-duty cycle operation in elevated ambient temperatures. Adequate cooling systems and proper monitoring of temperature limits are necessary to prevent overheating and ensure optimal performance of oil-free compressors.

5. Noisy Operation:

Oil-free air compressors are generally noisier compared to oil-lubricated compressors. The absence of lubricating oil can result in increased noise levels due to direct metal-to-metal contact between rotating and reciprocating parts. However, advancements in noise reduction technologies and sound insulation materials have helped mitigate this issue to some extent. Additionally, the noise level can vary between different models and brands of oil-free compressors, so it’s important to consider the specific noise requirements of the application and select a compressor that meets those criteria.

Despite these downsides, oil-free air compressors have become increasingly popular and widely used in various industries due to their advantages in providing clean, oil-free compressed air. It’s important to assess the specific requirements of the application, consider the trade-offs, and consult with compressed air experts to determine whether an oil-free compressor is the most suitable choice.

air compressor

What Is the Role of Filtration in Maintaining Air Quality in Oil-Free Compressors?

Filtration plays a crucial role in maintaining air quality in oil-free compressors. Here’s a detailed explanation of the role of filtration and its importance in ensuring clean and contaminant-free compressed air:

1. Removing Solid Particles:

One of the primary functions of filtration in oil-free compressors is to remove solid particles from the compressed air. Ambient air contains various contaminants such as dust, dirt, pollen, and other particulates. These particles can potentially damage downstream equipment, clog pneumatic components, and compromise the quality of the compressed air. Filtration systems, typically consisting of pre-filters and main filters, are used to capture and remove these solid particles, preventing them from entering the compressed air system.

2. Protecting Equipment:

Filtration helps protect the equipment and components of the compressed air system, including valves, cylinders, pneumatic tools, and instruments. Solid particles present in the compressed air can cause abrasion, wear, and damage to these components, leading to decreased performance, increased maintenance, and potential system failures. By effectively removing solid particles, filtration ensures the longevity and reliability of the equipment, reducing the need for frequent repairs and replacements.

3. Preventing Contamination:

Oil-free compressors are designed to produce clean, oil-free compressed air. However, certain contaminants can still find their way into the compressed air system. Filtration plays a vital role in preventing contamination by removing substances such as oil aerosols, water vapor, and microorganisms. These contaminants can be introduced through ambient air or can result from the compression process itself. Proper filtration ensures that the compressed air remains free from these contaminants, meeting the required air quality standards for specific applications.

4. Achieving Air Purity:

Many applications require compressed air with specific purity levels. For instance, in industries like pharmaceuticals, food and beverage, electronics, and healthcare, high-quality compressed air is essential to prevent product contamination or ensure the safety of sensitive processes. Filtration, along with other air treatment components such as dryers and separators, helps achieve the desired air purity levels by removing particulates, moisture, oil, and other impurities. This ensures that the compressed air meets the required standards and complies with industry regulations.

5. Extending Maintenance Intervals:

Efficient filtration in oil-free compressors can contribute to extended maintenance intervals. By effectively capturing and removing contaminants, filtration reduces the accumulation of debris and deposits within the compressed air system. This, in turn, reduces the frequency of maintenance tasks such as cleaning, purging, and component replacements. Extended maintenance intervals not only save time and labor but also minimize system downtime and associated costs.

6. Preserving Product Quality:

In applications where compressed air comes into direct contact with products or processes, maintaining air quality is crucial to preserve product integrity and quality. Contaminated compressed air can introduce impurities, odors, or foreign substances that may adversely affect the final product. Filtration ensures that the compressed air remains clean and free from contaminants, safeguarding the quality, purity, and consistency of the end products.

Overall, filtration plays a vital role in maintaining air quality in oil-free compressors. By removing solid particles, preventing contamination, achieving air purity, protecting equipment, extending maintenance intervals, and preserving product quality, filtration systems contribute to the reliable and efficient operation of compressed air systems in various industries and applications.

air compressor

Can Oil-Free Compressors Be Used in Medical Applications?

Yes, oil-free compressors can be used in medical applications and are widely utilized in various healthcare settings. These compressors provide clean, oil-free compressed air, making them suitable for critical medical processes and equipment. Here’s a detailed explanation of the use of oil-free compressors in medical applications:

1. Surgical Tools and Instrumentation:

Oil-free air compressors are commonly used in surgical suites and operating rooms to power pneumatic surgical tools and instrumentation. Surgical tools, such as pneumatic drills, saws, and shavers, rely on compressed air for their operation. Using oil-free compressors ensures that the compressed air delivered to these tools is free from oil contamination, reducing the risk of oil particles entering the surgical site or interfering with the sterile environment.

2. Respiratory Devices:

In respiratory care, oil-free compressors play a vital role in powering various medical devices, such as ventilators, nebulizers, and continuous positive airway pressure (CPAP) machines. These devices require a clean and reliable source of compressed air to deliver oxygen or medication to patients. Oil-free compressors ensure that the compressed air produced is free from oil, providing safe and effective respiratory support.

3. Dental Equipment:

Oil-free compressors are extensively used in dental offices and clinics to power dental tools and equipment, including dental drills, air syringes, and suction devices. Dental procedures require a high level of precision, and any contamination in the compressed air can compromise patient safety and treatment outcomes. By using oil-free compressors, dental professionals can ensure the delivery of clean, oil-free compressed air for optimal dental care.

4. Laboratory Applications:

Oil-free compressors are employed in various laboratory applications within the medical field. These applications include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressed air is essential in maintaining the integrity of samples, preventing contamination, and ensuring accurate and reliable test results.

5. Pharmaceutical Manufacturing:

In pharmaceutical manufacturing, oil-free compressors are utilized to provide clean compressed air for critical processes. This includes applications such as product drying, powder handling, and packaging. Oil-free compressed air ensures the purity and quality of pharmaceutical products, meeting stringent regulatory requirements and minimizing the risk of contamination.

6. Medical Gas Systems:

Oil-free compressors are an integral part of medical gas systems, which provide essential gases like oxygen, nitrogen, and compressed air throughout healthcare facilities. These gases are used for various medical purposes, such as patient breathing, anesthesia, laboratory testing, and respiratory therapy. Oil-free compressors ensure the delivery of clean and uncontaminated medical gases, maintaining patient safety and the reliability of medical gas systems.

Oil-free compressors offer the necessary features and performance required for critical medical applications. They provide clean, oil-free compressed air, ensuring patient safety, maintaining sterility, and meeting regulatory standards. However, it’s important to select oil-free compressors specifically designed and certified for medical applications and adhere to manufacturer guidelines and maintenance protocols to ensure optimal performance and patient care.

China Professional Zr 425 450 500 600 VSD FF CHINAMFG Oil Free Rotary Screw Air Compressor with Best Sales
editor by CX 2024-05-13

China Hot selling CE Certified Energy-Saving Rotary Screw Air Compressor Oil Free for Sale air compressor price

Product Description

CE Certified Energy-Saving Rotary Screw Air Compressor Oil Free For Sale

Our company is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop, a comprehensive first-class exhibition hall and a testing laboratory. We have 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts. CHINAMFG adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!

Product Parameters&Advantage

Oil Free Screw Air Compressor

Advantages of Oil Free air compressor:

1.Self-learning function, intelligent start/stop

2.Detect the ambient temperature to prevent the ambient temperature frombeing too high temperature to cause high-temperature failure;

3.Detect the terminal pressure of the post-treatment equipment to effectively prevent the compressed air’s pressure different from being too high to waste electric energy;

4.Detect the motor’s temperature to protect it.

Type	Oil Free/Water Lubricating/Screw
Working Pressure	8 bar, 12.5 bar, 10 bar,Customized
Configuration	Stationary
Lubrication Style	Water Lubricating
Voltage	220V/380V/440V/525V
Weight	430-4600kg
Air capacity	0.65M³/Min-43.5M³/Min
Motor power	5.5KW-250KW
OEM/ODM	Accept customization,Voltage/power/horsepower/working pressure/LOGO/Color can be customized

If you are interested in our products, please feel free to contact us!

Parameters:

Product Description

After-sales Service:	24 Hours
Warranty:	2 Years
Lubrication Style:	Oil-free

What Maintenance Is Required for Oil-Free Air Compressors?

Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:

1. Regular Filter Replacements:

Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.

2. Condensate Drainage:

Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.

3. Inspection of Air Hoses and Connections:

Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.

4. Monitoring Air Pressure and Temperature:

Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.

5. General System Checks:

Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.

6. Manufacturer’s Recommendations:

It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.

Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.

air compressor

What Is the Impact of Oil-Free Technology on Compressed Air Quality?

The use of oil-free technology in compressed air systems has a significant impact on ensuring high-quality compressed air. Here’s a detailed explanation of the impact of oil-free technology on compressed air quality:

1. Elimination of Oil Contamination:

Oil-free technology ensures that the compressed air produced is free from oil contamination. Traditional compressors that use oil lubrication can introduce oil particles, aerosols, and vapors into the compressed air stream. These oil contaminants can have detrimental effects on downstream equipment, processes, and products. By eliminating oil from the compression process, oil-free technology helps maintain the purity and cleanliness of the compressed air, ensuring that it meets the required air quality standards.

2. Avoidance of Oil-Related Issues:

Oil contamination in compressed air systems can lead to various issues. Oil can cause damage to pneumatic equipment, valves, and seals, resulting in reduced efficiency and increased maintenance costs. It can also lead to product contamination in industries such as food and beverage, pharmaceuticals, and electronics manufacturing. Oil-free technology eliminates the risks associated with oil-related issues, ensuring that the compressed air remains clean, dry, and suitable for sensitive applications.

3. Enhanced Air Purity:

Oil-free compressors are designed with advanced filtration systems to further enhance air purity. These filtration systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. By incorporating such filtration stages, oil-free technology ensures that the compressed air is free from particulate matter, moisture, odors, and residual oil content, resulting in higher air purity levels.

4. Compliance with Air Quality Standards:

Oil-free technology helps compressed air systems comply with air quality standards and regulations. Standards such as ISO 8573 specify acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors, with their ability to produce clean and oil-free compressed air, facilitate compliance with these standards. This is particularly crucial in industries where air quality is critical, such as healthcare, pharmaceuticals, electronics, and food processing.

5. Protection of Sensitive Applications:

Many applications require clean and uncontaminated compressed air to ensure optimal performance and product integrity. Oil-free technology provides the necessary assurance of air quality for these sensitive applications. Industries such as medical devices, laboratory testing, spray painting, and semiconductor manufacturing rely on oil-free compressed air to prevent contamination, maintain precise operation, and achieve consistent results. The use of oil-free technology safeguards the reliability and integrity of these applications.

6. Reduced Maintenance and Downtime:

Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. The absence of oil eliminates the need for oil changes, oil filters, and associated maintenance tasks. This results in reduced maintenance costs, less downtime, and increased productivity. Additionally, the risk of oil-related failures and breakdowns is minimized, leading to improved overall system reliability and uptime.

In summary, oil-free technology has a significant positive impact on compressed air quality. It eliminates oil contamination, avoids oil-related issues, enhances air purity, facilitates compliance with air quality standards, protects sensitive applications, and reduces maintenance and downtime. These benefits make oil-free technology a preferred choice in industries where clean and high-quality compressed air is essential.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China Hot selling CE Certified Energy-Saving Rotary Screw Air Compressor Oil Free for Sale air compressor price
editor by CX 2024-04-23

China Hot selling Twin-Screw Oil-free CHINAMFG Standard Export Packing rotary screw oilless air compressor air compressor CHINAMFG freight

Product Description

Contact details:
Company name:HangZhou CHINAMFG Compressor Co.,Ltd
Company address:No.172,NanChe Road,Xihu (West Lake) Dis.cheng district,HangZhou city.
Website:http://compscompressor
Sales manager:Mr Rick /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	12 months
Warranty:	12 months
Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	DC Power
Cylinder Position:	Vertical

Customization:	Available \|

air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?

To troubleshoot common problems with oil-free compressor systems, follow these steps:

1. Check Power Supply:

Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.

2. Inspect Air Filters:

Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.

3. Check for Air Leaks:

Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.

4. Monitor Pressure Gauges:

Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.

5. Check for Excessive Heat:

Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.

6. Inspect Drains and Condensate Management:

Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.

7. Review Maintenance Records:

Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.

8. Consult Manufacturer’s Documentation:

Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.

9. Seek Professional Assistance:

If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.

Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer. air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China Hot selling Twin-Screw Oil-free CHINAMFG Standard Export Packing rotary screw oilless air compressor air compressor CHINAMFG freight
editor by CX 2024-04-22

China OEM 5.5kw 7.5HP Belt Driven Fix Speed Oil Free Water Lubricated Industrial Rotary Screw Air Compressor with Good quality

Product Description

AIRSTONE 5.5kw 7.5hp Belt Driven Fix Speed Oil Free Water Lubricated Industrial Rotary Screw Air Compressor

Model number	AS-OF-06A
Driven method	Belt driven
Capacity	0.78m3/min @8bar
Motor	IP54
Type	Fix Speed
Applicant for	Mould industry, plastic injection machine, printing industry, 4S shop etc

Detailed Photos

Technical data for fix speed type (HB Series) compressor

Company Profile

HangZhou Xihu (West Lake) Dis. Mechanical Equipment Co., Ltd. is located in B district of lianhua industrial park, HangZhou city, ZheJiang province. The company was founded in May 2018, covers an area of more than 150 acres, and has a factory building of more than 6,000 square meters. The company has more than 300 fixed employees, more than 50 skilled workers, and more than 40 sets of large-scale production equipment.
The company has a complete equipment production system. In order to strengthen the integration of the industry, the company passed the ISO9001:2008 international quality management system verification at the end of 2018. After the company’s unity, positive and facing fierce market competition, the company is relying on its own advantages to integrate external resources, optimize pioneering and innovation, and move CHINAMFG in the direction of diversified business and diversified operations. The company is mainly engaged in the production of screw air compressors and spare parts. The main products are fix speed screw air compressor,variable frequency speed screw air compressor, permanent magnet variable frequency speed screw air compressor and two-stage screw air compressor. At the end of 2018, the company joined forces with famous school designers to develop integrated screw compressors. The pressure range is 0.4mpa-1.6mpa and the power is 4kw-315kw. It can be customized to meet the requirements of different climate buyers in different countries.Although it was only established for 1 year, with the advantage of high cost performance, energy saving and environmental protection, our customers have reached more than 2,000 in the world. The company has always been committed to revitalizing the national industry and building internationally renowned brands to provide users with time. The most perfect gas supply is the mission. With the aim of flow management, first-class technology, first-class products and first-class service, the brand of ZhiQi will be carried forward.

Certifications

Successful Project

Packaging & Shipping

FAQ

Q1. How about the package for this compressor?
A: Generally, we pack our goods in neutral wooden case. If you have legally registered patent, we can pack the goods in your branded boxes after getting your authorization letters.

Q2. What is your terms of 10hp~75hp screw air compressor payment?
A: 100%T/T in advance, L/C, Paypal before delivery. We’ll show you the photos of the products and packages before you pay the balance.

Q3. What is your terms of 7.5kw~55kw air compressor screw type delivery?
A: EXW, FOB, CFR, CIF, DDU are available.

Q4. How about your delivery time for this compresores?
A: Generally, it will take 5-7 working days after receiving your advance payment. The specific delivery time depends on the items and the quantity of your order.

Q5. Can you produce the 7.5kw~55kw air compressor screw type according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the 10hp~75hp screw air compressor sample if we have ready parts in stock, but the customers have to pay the sample cost and the courier cost.

Q7. Do you test all your 7.5kw~55kw air compressor screw type before delivery?
A: Yes, we have 100% test before delivery, don’t worry about the compressor quality.

Q8: How do you make our business long-term and good relationship?
A:1. We keep good quality and competitive price to ensure our customers benefit;
2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Phone Support, Remote Maintenance, E-Mail,
Warranty:	1 Year
Lubrication Style:	Oil-free

Customization:	Available \|

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost: Estimated freight per unit.	about shipping cost and estimated delivery time.

Payment Method:
	Initial Payment Full Payment

Currency:	US$

Return&refunds:	You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

2. Reduced Friction and Mechanical Losses:

3. Optimized Air Delivery:

4. Variable Speed Drive (VSD) Capability:

5. Improved System Control and Monitoring:

6. Longer Service Life and Maintenance Intervals:

air compressor

Can Oil-Free Compressors Be Used in Medical Applications?

1. Surgical Tools and Instrumentation:

2. Respiratory Devices:

3. Dental Equipment:

4. Laboratory Applications:

5. Pharmaceutical Manufacturing:

6. Medical Gas Systems:

China OEM 5.5kw 7.5HP Belt Driven Fix Speed Oil Free Water Lubricated Industrial Rotary Screw Air Compressor with Good quality
editor by CX 2024-04-17

China factory Oil Free Low Noise Screw Air Rotary Compressor with Best Sales

Product Description

Oil free low Noise screw Air Rotary Compressor

Photos of our screw air compressor:

Application :
Air compressor is general industry equipment, and as the second largest power source-air source supplying equipment, is also the process air source with multiple uses, widely used in mining exploitation, oil drilling, iron and steel metallurgy, electric power, shipbuilding, electronics production, petroleum chemical industry, light industry, machinery manufacturing, food and medicine, transportation facilities, shipping docks, casting coating, automobile industry, aerospace, military technology, infrastructure and so on fields.

Features: adopt twin rotor/screw air end for compression air end engine.

Advantages:
1. Approved by ISO9001certificate, SGS, and etc..
2. Adopt the most advanced technology and world famous brand of twin screw air end in designing and manufacturing, no leakage, ensure high air discharge and low energy consumption.
3. Adopt high quality electric motor with CHINAMFG bearing and frequency conversion device, IP54 protection class, convenient maintenance and long use life.
4. Adopt world famous brand of air intake filter, oil filter, air and oil separator, realize high filtration accuracy, compressed air oil content under 3ppm, reach to international advanced standard level.
5. Equiped with the most advanced air control system. Adopt air intake valve, intelligent control system and pressure sensor combined control method, can operate by ON and OFF 2 point, stepless air capacity control system, time-delay stop and automatically start device 3 air capacity control method, can meet different clients demand.
6. Intelligent microcomputer control system, Chinese and English language operation interface, malfunction display, alarm and machine stop automatically.
7. Adopt high quality and world famous brand of main components imported from German, Italy and UK, like UK APD oil filter, America AMOT temperature controlling valve, SCHNEIDER electric parts and etc., high efficiency, reliable and long use life.
8. Equiped with after air compression cooler combination with the air and water separator, compact structure and save space, avoid leakage and improve the air and water separating efficiency mostly.

Parameters of our twin-screw air compressor:

Model

TKL-2F

TKL-3F

TKL-4F

TKL-5F

TKL-7F

TKL-11F

TKL-15F

TKL-18F

TKL-22F

TKL-30F

TKL-37F

TKL-45F/W

TKL-55F/W

TKL-75F/W

TKL-90F/W

Air displacemen/
Exhause pressure (m3/min/Mpa)

0.33/0.7

0.43/0.7

0.6/0.7

0.8/0.7

1.23/0.7

1.65/0.7

2.7/0.7

3.0/0.7

3.6/0.7

5.2/0.7

6.6/0.7

7.8/0.7

10.1/10.7

13.5/0.7

16.3/0.7

0.33/0.8

0.4/0.8

0.55/0.8

0.7/0.8

1.16/0.8

1.62/0.8

2.5/0.8

2.92/0.8

3.53/0.8

5.0/0.8

6.3/0.8

7.5/0.8

9.8/0.8

12.3/0.8

15.6/0.8

0.25/1.0

0.36/1.0

0.5/1.0

0.65/1.0

1.02/1.0

1.4/1.0

2.0/1.0

2.7/1.0

3.2/1.0

4.5/1.0

5.6/1.0

6.8/1.0

8.8/1.0

11.0/1.0

14.2/1.0

0.22/1.3

0.3/1.3

0.45/1.3

0.6/1.3

0.86/1.3

1.21/1.3

1.8/1.3

2.2/1.3

2.4/1.3

3.5/1.3

4.8/1.3

5.8/1.3

7.2/1.3

9.0/1.3

11.5/1.3

Power/ (Kw)

2.2

5.5

7.5

18.5

Ooltage (V/Hz)

380V/50Hz

Noise (±3,dBa)

Exhaust temprature

Wind cooling type <=Environmental temperature+13ºC, Water cooling type <=40ºC,

Outlet pipe size

1/2″

3/4″

1″

1 1/2″

DN50

Weight (Kg)

260

280

300

350

360

400

430

590

650

950

980

1050

1850

1900

2100

Dimensions (mm)

800*760*1102

800*760*
1102

950*760*1202

900*1000*1290

belt type 900*1000*1290

1500*950*1280

1600*1100*1430

1900*1150*1500

2000*1150*1680

strait type 1350*850*1257

Model

TKL-110
F/W

TKL-132
F/W

TKL-160
F/W

TKL-185
F/W

TKL-200
F/W

TKL-220
F/W

TKL-250
F/W

TKL-280
F/W

TKL-
315W

TKL-
355W

TKL-
400W

TKL-
450W

TKL-
500W

TKL-
560W

TKL-
630W

Air displacemen/
Exhause pressure (m3/min/Mpa)

20.4/0.7

24/0.7

27.8/0.7

32.5/0.7

35/0.7

40.7/0.7

45.3/0.7

51.5/0.7

57/0.7

68/0.7

73.6/0.7

83/0.7

90/10.7

101/0.7

111/0.7

20/0.8

23/0.8

27.1/0.8

30.5/0.8

33.3/0.8

38.2/0.8

43/0.8

50.5/0.8

55.5/0.8

66.2/0.8

71.4/0.8

82/0.8

89/0.8

100/0.8

110/0.8

17.8/1

21/1.0

25.2/1.0

27/1.0

30.6/1.0

34.5/1.0

38.1/1.0

43/1.0

50.5/1.0

55.6/1.0

62/1.0

73/1.0

80/1.0

86/1.0

95/1.0

14.5/1.3

18.1/1.3

21.2/1.3

23.6/1.3

26.3/1.3

29.8/1.3

35/1.3

38.3/1.3

42.1/1.3

46.5/1.3

52.5/1.3

60/1.3

68/1.3

Power/ (Kw)

110

132

160

185

200

220

250

280

315

355

400

450

500

560

630

Ooltage (V/Hz)

380V/50Hz

380-10000V/50Hz

Noise (±3,dBa)

Exhaust temprature

Wind cooling type <=Environmental temperature+13ºC, Water cooling type <=40ºC,

Outlet pipe size

DN80

DN100

DN125

DN150

DN200

Weight (Kg)

3300

3500

4000

4600

4700

5100

5500

7500

8300

8400

9000

9500

10000

Dimensions (mm)

F 2800*1540*1900

F 3150*1650*1900

F 3100*1940*2389

F 3400*2000*2330

4500*200*2462

4650*2340*2835

W 2400*1540*1900

W 2600*1700*1980

W 3200*1800*2125

Our factory and workshop:

After sales service for our air CHINAMFG product:
1. Providing professional air compression program designing for free.
2. Providing our factory original machine parts at lowest price after machine sales.
3. Providing training and guidance for free, customers can send their staff to our factory to learn how to operate the machines.
4. Warranty period: the screw main machine is 1 year, the bearing is 1 year, the wear parts of air intake valve, electric components, electromagnetic valve, rate valve are 6 months
5. The air filter, oil filter, oil-water separator, lubricating oil, rubber parts and etc. are not included in warranty range.

Certification and patents of our air compressor

FAQ:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: Warranty terms of your machine?
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines?
A3: Yes, of course.
Q4: How long will you take to arrange production?
A4: 380V 50HZ we can delivery the goods within 20 days. Other voltage we will delivery within 30 days.
Q5: Can you accept OEM orders?
A5: Yes, with professional design team, OEM orders are highly welcome!

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Cylinder Position:	Vertical
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Twin-Screw Compressor

Customization:	Available \|

air compressor

What Are the Downsides of Using Oil-Free Air Compressors?

1. Higher Initial Cost:

2. Reduced Durability:

3. Higher Energy Consumption:

4. Limited Cooling Capacity:

5. Noisy Operation:

air compressor

What Is the Impact of Oil-Free Technology on Compressed Air Quality?

1. Elimination of Oil Contamination:

2. Avoidance of Oil-Related Issues:

3. Enhanced Air Purity:

4. Compliance with Air Quality Standards:

5. Protection of Sensitive Applications:

6. Reduced Maintenance and Downtime:

air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

1. Elimination of Oil Contamination:

2. Reduction of Oil Spills and Leaks:

3. Energy Efficiency:

4. Lower Environmental Footprint:

5. No Oil Contamination in Air Tools and Products:

China factory Oil Free Low Noise Screw Air Rotary Compressor with Best Sales
editor by CX 2024-03-05

China OEM Zt250 Zr250 VSD FF CHINAMFG Oil Free Rotary Screw Air Compressor with Good quality

Product Description

ZT250 ZR250 VSD FF CHINAMFG oil free rotary screw air compressor

pack your goods?
There is 3 kinds of ways to packed the goods, which depends on your requirement
1. Packed with original package
2. Packed with your design package
3. Packed with our blank package, below is the example for referenc

Air Compressor Temperature Sensor for Atlas Copco FAQ
Q1: How can I get the quotation?
A: you can advise us the part number for checking, and we will quote to you soon by email

Q2: What kind of ways for transportation ?
A:In general by air, sea or Express.(like DHL,Fedex,TNT,etc.)

Q3: How do I know the quality of productions?
A:We have a strict series of quality control, and we have perfect after service system, which can help you to solve the problem soon

Q4: If i want to change model,size,package,etc. How can I do?
A:You can contact us by or mail, and we will revise according to your requirement

Q5: What is the terms of payment ?
A: T/T, Western Union, paypal /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Warranty:	1 Year
Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Vertical
Structure Type:	Closed Type

Customization:	Available \|

air compressor

How Do You Ensure the Air Quality Produced by Oil-Free Compressors?

Ensuring the air quality produced by oil-free compressors involves a combination of factors, including proper equipment selection, appropriate maintenance practices, and adherence to industry standards. Here’s a detailed explanation of how to ensure the air quality produced by oil-free compressors:

1. Equipment Selection:

Choosing the right oil-free compressor is the first step in ensuring air quality. It is essential to select a compressor that is specifically designed for applications requiring clean air, such as food and beverage processing, pharmaceutical manufacturing, electronics assembly, and medical facilities. Consideration should be given to the compressor’s filtration capabilities, air treatment options, and compliance with relevant industry standards and regulations.

2. Filtration Systems:

The filtration systems integrated into oil-free compressors play a crucial role in maintaining air quality. These systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. Regular inspection and replacement of filters are necessary to ensure their effectiveness in removing contaminants from the compressed air.

3. Regular Maintenance:

Regular maintenance is key to preserving air quality. This includes following the manufacturer’s recommended maintenance schedule, which may involve tasks such as filter replacement, lubrication of non-compressed parts, and inspection of seals and gaskets. Proper maintenance helps prevent air leaks, ensures the compressor operates efficiently, and reduces the risk of contamination.

4. Air Quality Testing:

Periodic air quality testing is essential to verify the effectiveness of the oil-free compressor and its filtration system. Air quality testing can involve measuring parameters such as oil content, particulate matter, moisture levels, and microbiological contamination. By conducting regular air quality tests, any deviations from the desired air quality standards can be identified, allowing for corrective actions to be taken promptly.

5. Compliance with Standards:

Adhering to industry standards and regulations is crucial in ensuring air quality. Standards such as ISO 8573 specify the acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Compressors should be selected, installed, and operated in accordance with these standards. Regular auditing and certification processes can help ensure ongoing compliance and provide assurance of air quality to stakeholders.

6. Training and Education:

Proper training and education of personnel involved in the operation and maintenance of oil-free compressors are vital. Operators should be familiar with the specific requirements of oil-free compressors, including the importance of filtration, maintenance procedures, and recognizing signs of potential issues. Training programs can help ensure that operators have the necessary knowledge and skills to maintain air quality effectively.

By considering equipment selection, implementing robust filtration systems, conducting regular maintenance, performing air quality testing, complying with standards, and providing appropriate training, the air quality produced by oil-free compressors can be effectively ensured. These measures are essential for applications where air purity is critical, safeguarding product integrity, process efficiency, and the health and safety of personnel.

air compressor

Can Oil-Free Compressors Be Integrated into Existing Systems?

Yes, oil-free compressors can be integrated into existing systems in many cases. Here’s a detailed explanation of the integration possibilities and considerations when incorporating oil-free compressors into existing systems:

1. Compatibility:

Before integrating an oil-free compressor into an existing system, it’s important to assess the compatibility between the compressor and the system. Consider factors such as the required air pressure and flow rate, the electrical requirements, and the physical space available for installation. Compare these requirements with the capabilities and specifications of the oil-free compressor to ensure a suitable match.

2. Installation:

The installation process may vary depending on the specific system and compressor configuration. In some cases, it may be a straightforward replacement of the existing compressor with the oil-free compressor. However, certain modifications or adjustments may be necessary to accommodate the differences between oil-lubricated and oil-free compressors. For example, oil-free compressors may require additional filtration or moisture removal equipment to maintain the desired air quality. It’s essential to follow the manufacturer’s installation guidelines and consult with qualified professionals if needed.

3. Piping and Connections:

When integrating an oil-free compressor into an existing system, the piping and connections need to be evaluated. The existing piping should be inspected for any potential issues such as leaks, corrosion, or inadequate sizing. Depending on the specific requirements of the oil-free compressor, modifications to the piping system may be necessary to ensure proper airflow, pressure drop, and connection compatibility. It’s crucial to ensure that the piping system can handle the air volume and pressure generated by the oil-free compressor without any restrictions or safety risks.

4. Control and Monitoring:

Integrating an oil-free compressor into an existing system may involve adjustments to the control and monitoring components. The control system should be capable of effectively operating and regulating the oil-free compressor based on the desired air pressure and flow requirements. This may require reprogramming or reconfiguring the control settings to accommodate the specific features and functionalities of the oil-free compressor. Additionally, monitoring systems should be updated to include relevant parameters specific to oil-free compressor operation, such as air purity levels or maintenance alerts.

5. Training and Familiarization:

When integrating an oil-free compressor into an existing system, it’s important to provide training and familiarization to the personnel responsible for operating and maintaining the equipment. The differences between oil-lubricated and oil-free compressors should be clearly explained, including any specific maintenance requirements or operational considerations. Training sessions can help ensure that the staff understands the new equipment and can effectively operate and maintain it in a safe and efficient manner.

6. Benefits and Considerations:

Integrating an oil-free compressor into an existing system offers several benefits. It can improve air quality, eliminate the risk of oil contamination, and enhance the performance and reliability of the compressed air system. However, it’s important to consider the initial investment costs, potential modifications required, and the overall compatibility with the existing system. Conducting a thorough cost-benefit analysis and consulting with experts can help determine the feasibility and potential advantages of integrating an oil-free compressor into the existing system.

In summary, oil-free compressors can generally be integrated into existing systems with proper assessment, planning, and installation procedures. Evaluating compatibility, ensuring appropriate installation, addressing piping and connection requirements, adjusting control and monitoring systems, providing adequate training, and considering the associated benefits and considerations are crucial steps in successfully integrating an oil-free compressor into an existing system.

air compressor

What Industries Commonly Use Oil-Free Air Compressors?

Oil-free air compressors are utilized in various industries where clean and oil-free compressed air is essential for specific applications. These industries rely on oil-free compressors to ensure product quality, maintain equipment integrity, and meet industry regulations. Here’s a detailed explanation of the industries commonly using oil-free air compressors:

1. Food and Beverage:

The food and beverage industry extensively employs oil-free air compressors. These compressors are used in processes such as food packaging, filling, bottling, and product drying. Oil-free compressors prevent oil contamination, ensuring product quality, food safety, and compliance with industry regulations. They help maintain the freshness of food products, prevent flavor or odor contamination, and minimize the risk of product spoilage.

2. Pharmaceutical and Healthcare:

In the pharmaceutical and healthcare sectors, oil-free air compressors are vital for maintaining the purity and integrity of medical gases, powering respiratory devices, and supporting laboratory applications. Oil-free compressors deliver clean and uncontaminated compressed air for critical processes, such as ventilators, nebulizers, surgical instruments, dental tools, and laboratory testing. They ensure patient safety, regulatory compliance, and reliable operation in these sensitive environments.

3. Electronics and Semiconductor:

The electronics and semiconductor industries require oil-free air compressors for various applications. These compressors are used in cleanrooms and manufacturing processes where air quality is crucial to prevent contamination of sensitive electronic components. Oil-free compressors provide clean and dry compressed air for applications like chip manufacturing, circuit board assembly, and air knife systems. They help ensure the reliability and quality of electronic products while minimizing the risk of particle contamination.

4. Automotive and Aerospace:

In the automotive and aerospace industries, oil-free air compressors are utilized for painting, coating, and pneumatic tools. These compressors deliver clean, oil-free compressed air, ensuring high-quality finishes and preventing oil contamination that could affect adhesion or cause defects. Oil-free compressors play a critical role in maintaining the precision and reliability of pneumatic tools used in assembly lines, manufacturing processes, and aircraft maintenance.

5. Textile and Garment:

The textile and garment industries rely on oil-free air compressors for various applications, including powering pneumatic tools, air agitation in dyeing processes, and providing clean compressed air for textile manufacturing. Oil-free compressors prevent oil contamination that could stain or damage fabrics, ensuring product quality and minimizing the risk of production defects. They help maintain efficiency and reliability in textile production while meeting strict quality standards.

6. Chemical and Petrochemical:

The chemical and petrochemical industries utilize oil-free air compressors in critical processes where air purity is essential. These compressors are used in applications such as air sparging, pneumatic conveying, and instrument air supply. Oil-free compressors ensure that the compressed air does not introduce contaminants, ensuring the integrity of chemical reactions, preventing product contamination, and maintaining the safety of equipment and personnel.

7. Research and Laboratories:

Research facilities and laboratories across various industries rely on oil-free air compressors for a wide range of applications. These include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressors provide clean and reliable compressed air, ensuring accurate test results, preventing contamination, and maintaining the integrity of samples and experiments.

It’s important to note that while these industries commonly use oil-free air compressors, the specific requirements may vary based on the application and industry standards. Selecting the appropriate oil-free compressor and adhering to recommended maintenance practices are crucial to achieve optimal performance and meet industry-specific needs.

China OEM Zt250 Zr250 VSD FF CHINAMFG Oil Free Rotary Screw Air Compressor with Good quality
editor by CX 2024-02-14

China factory Portable Non-Lubricated Oil Free Rotary Screw Water Injection Air Compressor with Good quality

Product Description

Portable Non-Lubricated Oil Free Rotary Screw Water Injection Air Compressor

The ETC oil-free conversion technology opens up completely new possibilities for providing oil free compressed air in meeting with ISO 8573-1 Class 0 quality standard.

When it comes to holding down up-front operational costs, converter technology is ideally suited for the provision of entirely oil free compressed air. And it is dependable too: Penetration of oil into the compressed air network is absolutely impossible!

Operating costs are extremely low because no costly checkups are required. Commonly occurring risks such as oil penetration have been discarded, and frequent replacement of component elements as with filters has been completely eliminated.

Features of CHINAMFG ETC Series Oil Free Rotary Screw Air Compressor
1. Air quality to ISO8573-1 Class 0 standard with TUV certificate on request
2. Proven Eco-Tec Oil Free Converter technology from Germany and over thousands successful installation reference worldwide
3. Single stage airend design for easy and cost saving maintenance
4. T. E. F. C. IP55 class F electric motor in compliance with IEC/DIN standards
5. Modern concept suction valve with energy saving modulation control as option
6. Intelligent PLC control panel with sequential / remote control functions
7. Reliable automatic control box with “Siemens” contactors
8. High efficiency aftercooler (air- or water- cooled available)

Proper disposal is no problem either as a matter of fact, in terms of oil content the condensate is of drinking water quality! In the ETC converter the long hydrocarbon chains of the residual oil contained in the compressed air are broken up into harmless carbon dioxide and water, i.e. substances occurring naturally in the air.

The catalytic converter incorporates a container with compact granulated pellets through which the compressed air circulates. This process breaks down and converts both oil droplets and oil vapors. The condensate that forms afterwards is therefore completely oil free and can be disposed of much less expensively and without the need for additional treatment.

Oil/hydrogen concentration is below 0,0571 mg/m3. The addition of the catalytic converter guarantees class 1 compressed air (ISO 8573-1) for all applications where oil free compressed air is essential.

ADEKOM (ASIA PACIFIC) LIMITED founded in the late 90’s is a specialized air/gas compressors and treatment system manufacturer with headquarter in Hong Kong. Its partners located in Vicenza, Italy and Germering, Germany are the world’s leading manufacturers with global recognition and experience in designing, manufacturing and marketing of rotary screw air/gas compressors for decades. QUALITY, RELIABILITY and ENERGY EFFICIENCY have been the main objectives of serving customers all over the world. CHINAMFG follows the company core of its European partners, is committed to the research & development, quality assurance and satisfaction of customers’ needs. Today, what CHINAMFG can do is not just to supply the best products to the market, but to provide THE TOTAL SOLUTION TO YOUR NEEDS!

CONTACT US

Asia Pacific Market: Spencer Lau (Ms.)

European/ Middle Eastern/ African Market: Echo Lok (Ms.)

American Market: Alice Kwok (Ms.)
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service:	Yes
Warranty:	12 Months
Lubrication Style:	Oil-free
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Angular

Customization:	Available \|

air compressor

What Is the Role of Air Dryers in Oil-Free Air Compressor Systems?

1. Moisture Removal:

2. Condensation Prevention:

3. Protection of Equipment:

4. Purification of Compressed Air:

5. Optimal Performance:

air compressor

Are There Any Specific Safety Considerations When Using Oil-Free Compressors?

Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:

1. Electrical Safety:

Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.

2. Pressure Safety:

Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.

3. System Ventilation:

Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.

4. Preventing Injuries:

When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.

5. Maintenance and Inspection:

Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.

6. Emergency Preparedness:

Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.

It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.

air compressor

What Industries Commonly Use Oil-Free Air Compressors?

1. Food and Beverage:

2. Pharmaceutical and Healthcare:

3. Electronics and Semiconductor:

4. Automotive and Aerospace:

5. Textile and Garment:

6. Chemical and Petrochemical:

7. Research and Laboratories:

China factory Portable Non-Lubricated Oil Free Rotary Screw Water Injection Air Compressor with Good quality
editor by CX 2024-02-13

China Best Sales Silent Oil Free Rotary Screw Air Compressor Suppliers small air compressor

Product Description

Silent Oil Free Rotary Screw Air Compressor Suppliers

Product Description

Oil free screw air compressors are widely used in industries that require high quality air sources such as: pharmaceutical, food, electronics, chemical, packaging, etc. 100% pure compressed air is a necessary procedure to guarantee satisfactory crafts and product quality, which ensures the production of high-end products safely and risk-free.
The lubrication system of an oil free screw air compressor is an individual fuel recycling unit. The compression chamber and the bearings were separated by a set of sealed high-performance mechanical assembly. The lubricating oil can only flow in the enclosed area and is prevented to enter the compression chamber, which only contains 100% pure compressed oil-free air. The users could obtain 100% pure compressed air with some slight post-treatment of water and dust removal

Model No.	Capacity FAD(m3/min)			Motor Power (Kw)	Noisel Level (dB)	Outlet Diameter	Dimension(mm)			Weight (kg)
Model No.	0.7MPa	0.8MPa	1.0MPa	Motor Power (Kw)	Noisel Level (dB)	Outlet Diameter	L	W	H	Weight (kg)
WFS-7.5A	1.3	1.2	/	7.5	60	G3/4	1100	845	1260	520
WFS-11A	1.6	1.5	1.4	11	60	G3/4	1100	845	1260	580
WFS-15A	2.5	2.3	2	15	65	G3/4	1520	1100	1400	620
WFS-18.5A	3.3	3.1	2.5	18.5	65	G1	1520	1100	1400	720
WFS-22A	3.7	3.5	3	22	68	G1	1520	1100	1400	830
WFS-30A	5.3	5	4.3	30	71	G1-1/2	1760	1250	1600	980
WFS-37A	6.2	5.9	5	37	71	G1-1/2	1760	1250	1600	1100
WFS-45A	7.5	7	6	45	74	G1-1/2	1900	1250	1360	1250
WFS-55A	10	9.5	7.9	55	74	G2	1900	1250	1360	1450
WFS-75A	13	12.5	10	75	75	G2	1900	1250	1360	1600
WFS-90A	15	13.5	12.8	90	75	G2	2000	1250	1360	2000
WFS-110A	20	18.5	16.5	110	78	DN65	2100	1850	1700	2500
WFS-132A	23.5	23	20	132	78	DN65	2100	1850	1700	2650
WFS-160A	26	24	23	160	80	DN80	2300	1900	1900	2800
WFS-180A	32.5	31	28	180	82	DN80	2300	1900	1900	3000
WFS-250A	42	40	38	250	85	DN100	3200	2100	2000	4800

Product Details

Advantage:

Oil Free —-Totally Oil Free:
Oil free water lubrication screw air compressor is a kind of compressor that provides clean, pollution-free, 100% oil free screw air compressor, its zero emission can protect the environment efficiently.
Water —- Lubrication, Sealing and Cooling:
Ideal isothermal compression     High efficiency (large air delivery)

Low temperature compression    No need the intercooler and after cooler

Low rotation speed             Low noise, low vibration and no need the overdrive gear

Low viscosity of lubrication water   Easy to be separated with the air
All stainless steel pipe : Simple ,non-corrosive,non-polluting,high reliablity

Ceritifications

Company Information

Windbell Co. Ltd. was established in 2006. It is a high-tech company mainly producing Screw Air Compressor.

Located in HangZhou National High and New Technology Industries Development Zone, the company has more than 100 employees equipped with 50 advanced testing machines working in the plant area of 20000 square meter. A high profile R&D team with experience in developing products with GHH and Rotor, has more than 20 patents granted. The company can produce more than 4000 Air Compressor every year.

We believe that without an advanced quality management system you cannot make high quality products. With ISO9001 and ISO14001 certifications, the company aims to be a CHINAMFG in offering consumers efficient, energy-saving, and environment-friendly solutions in the application of air compressor. Based on its R&D output, the company has successfully applied its solutions to the field of mining, tunneling, outdoor construction and its technology also facilitates the production of medical oxygen generators and textile equipment. The Screw Air Compressor are widely sold to Southeast Asia, Central Asia, Middle East, Africa, and South America…
FAQ

Q1: Why customer choose us?
A: CHINAMFG MACHINERY CO., LTD., with 13 years old history, we are specialized in Screw Air Compressor. We warmly welcome your small trial order for quality or market test.
Q2: Are you a manufacturer or trading company?
A: We are professional manufacturer with big modern factory in HangZhou,China. Both OEM & ODM service can be accepted.Pls check Our Company Profile.
Q3: What’s your delivery time?
A: Generally 15 to 20 days, if urgently order, pls contact our sales in advance.
Q4: How long is your air compressor warranty?
A: One year for the whole machine and 2 years for screw air end, except consumble spare parts.
Q5: How long could your air compressor be used?
A: Generally, more than 10 years.
Q6: What’s payment term?
A: T/T, L/C, Western Union, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
Q7: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.
Q8: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas service.

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Oil-free
Cooling System:	Water Cooling
Power Source:	AC Power
Structure Type:	Closed Type
Installation Type:	Stationary Type
Type:	Single Screw Compressor

Customization:	Available \|

air compressor

What Are the Downsides of Using Oil-Free Air Compressors?

1. Higher Initial Cost:

2. Reduced Durability:

3. Higher Energy Consumption:

4. Limited Cooling Capacity:

5. Noisy Operation:

air compressor

What Are the Key Components of an Oil-Free Compressor System?

An oil-free compressor system consists of several key components that work together to compress air without the use of oil. Here’s a detailed explanation of the main components:

1. Air Intake:

The air intake is the entry point where ambient air is drawn into the compressor system. It typically includes a filter to prevent dust, debris, and other contaminants from entering the compressor and ensures clean air for compression.

2. Air Compressor Unit:

The air compressor unit is the core component responsible for compressing the incoming air. In an oil-free compressor system, this unit is designed to operate without the need for lubricating oil. It generally consists of one or more compression stages, each comprising a cylinder, piston, valves, and seals. The compression process raises the pressure of the air, resulting in compressed air output.

3. Compression Cooling System:

During the compression process, the air temperature increases significantly. To prevent overheating and ensure efficient operation, oil-free compressor systems employ cooling systems. These cooling systems can include air cooling or water cooling mechanisms, which help dissipate the heat generated during compression and maintain optimal operating temperatures.

4. Air/Oil Separation System:

An oil-free compressor system employs an air/oil separation system to ensure that no oil is carried over into the compressed air. This system typically consists of specialized filters or separators that remove any residual oil or oil mist from the compressed air before it leaves the compressor system. This separation process ensures that the compressed air remains oil-free.

5. Control and Monitoring Systems:

Modern oil-free compressor systems are equipped with advanced control and monitoring systems. These systems enable precise control of various parameters, such as pressure, temperature, and compressor speed. They also provide real-time monitoring of performance, efficiency, and potential issues. Control and monitoring systems allow for optimized operation, energy efficiency, and proactive maintenance.

6. Air Receiver Tank:

An air receiver tank, also known as a compressed air storage tank, is often included in oil-free compressor systems. The tank serves as a storage reservoir for the compressed air, providing a buffer to meet fluctuating air demand. It helps stabilize the pressure, reduces pressure fluctuations, and allows for more efficient usage of the compressed air in downstream applications.

7. Air Treatment Components:

Depending on the specific application requirements, oil-free compressor systems may include additional air treatment components. These components can include filters, dryers, and condensate management systems. Filters remove particulates and contaminants from the compressed air, while dryers remove moisture to ensure the production of clean, dry, and high-quality compressed air. Condensate management systems handle the separation and disposal of liquid condensate produced during the compression process.

8. Piping and Distribution System:

The piping and distribution system transports the compressed air from the compressor unit to the desired application points. It includes pipes, fittings, valves, and connectors that ensure proper airflow and distribution of the compressed air throughout the system. The piping system should be designed and sized appropriately to minimize pressure drops and optimize efficiency.

These are the fundamental components found in oil-free compressor systems. However, it’s important to note that the specific configuration and additional components may vary depending on the design, capacity, and intended application of the compressor system.

air compressor

Can Oil-Free Compressors Be Used in Medical Applications?

1. Surgical Tools and Instrumentation:

2. Respiratory Devices:

3. Dental Equipment:

4. Laboratory Applications:

5. Pharmaceutical Manufacturing:

6. Medical Gas Systems:

China Best Sales Silent Oil Free Rotary Screw Air Compressor Suppliers small air compressor
editor by CX 2024-02-01

China factory Oil-Free Rotary Screw Air Compressor with Dryer, Air Tank and Filters (300L-500L) for Refrigeration Equipment Italy with high quality

Product Description

*Product Description

Model	AT-10HP	AT-20HP	AT-30HP
Motor Power(KW)	7.5	15	22
Capacity/Pressure (m3/min/MPa)	1.2/0.7	2.3/0.7	3.8/0.7
	1.1/0.8	2.25/0.8	3.6/0.8
	0.9/1.0	1.8/1.0	3.0/1.0
	0.8/1.2	1.6/1.2	2.6/1.2
LubricLGPMing oil(L)	12	16	22
Noise db(A)	60-70±2	60-70±2	60-70±2
Length(mm)	780	1050	1300
Width(mm)	600	700	850
Height(mm)	1571	1150	1100
Weight(Kg)	215	335	465

*Certifications

*Company Information

ZheJiang Compressor Import & Export Co.,Ltd is located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province. With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and renowed in the industry.

We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition . With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .

We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation . Choosing HangZhou Atlas Air compressor Manufacturing Co.,Led.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !

*Packaging & Shipping

*Contact us

/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Lubrication Style:	Lubricated
Cooling System:	Air Cooling
Power Source:	AC Power
Cylinder Position:	Angular
Structure Type:	Closed Type
Installation Type:	Stationary Type

Customization:	Available \|

air compressor

What Maintenance Is Required for Oil-Free Air Compressors?

1. Regular Filter Replacements:

2. Condensate Drainage:

3. Inspection of Air Hoses and Connections:

4. Monitoring Air Pressure and Temperature:

5. General System Checks:

6. Manufacturer’s Recommendations:

air compressor

Can Oil-Free Compressors Be Integrated into Existing Systems?

1. Compatibility:

2. Installation:

3. Piping and Connections:

4. Control and Monitoring:

5. Training and Familiarization:

6. Benefits and Considerations:

air compressor

Are Oil-Free Air Compressors Suitable for Food and Beverage Industries?

Yes, oil-free air compressors are highly suitable for the food and beverage industries and are widely used in various applications within these sectors. The clean and oil-free compressed air produced by these compressors is essential to maintain product quality, ensure food safety, and meet industry regulations. Here’s a detailed explanation of why oil-free air compressors are suitable for the food and beverage industries:

1. Preventing Contamination:

The primary advantage of oil-free air compressors in the food and beverage industries is the prevention of oil contamination. These industries have stringent hygiene and safety standards, and any contamination in the production process can compromise product quality and consumer health. Oil-free compressors eliminate the risk of oil particles entering the compressed air stream, ensuring that the compressed air used in various processes, such as packaging, filling, and bottling, is free from oil contamination.

2. Preserving Food Freshness:

Oil-free air compressors help maintain the freshness and quality of food products. In applications such as food packaging, where compressed air is used to create a protective atmosphere or seal packaging, the absence of oil eliminates the risk of oil residues affecting the taste, aroma, or shelf life of the packaged food. Oil-free compressors ensure that the compressed air used for these purposes is clean and does not introduce any unwanted flavors or odors.

3. Compliance with Food Safety Standards:

The food and beverage industries are subject to strict regulations and standards to ensure food safety. Oil-free air compressors help companies meet these requirements by providing clean, oil-free compressed air that adheres to food safety guidelines. Compressed air used in processes like air agitation, product drying, or pneumatic conveyance must be free from contaminants to prevent cross-contamination and maintain hygienic conditions throughout the production chain.

4. Minimizing Product Loss and Waste:

In the food and beverage industries, any product loss or waste can have significant financial and environmental implications. Oil contamination in compressed air can lead to product spoilage, resulting in costly product losses and waste. By using oil-free air compressors, the risk of product contamination is minimized, helping to reduce waste and improve overall production efficiency.

5. Ensuring Equipment Performance and Longevity:

Oil-free air compressors help protect sensitive food and beverage production equipment from oil-related issues. Oil contamination can damage pneumatic valves, seals, and other components, leading to equipment malfunction, unplanned downtime, and costly repairs. Oil-free compressors eliminate these risks, ensuring the longevity and reliable performance of the production equipment.

6. Meeting Industry-Specific Requirements:

The food and beverage industries have specific requirements for compressed air quality and purity. Oil-free air compressors are designed to meet these industry-specific requirements, often complying with standards such as ISO 8573-1 Class 0, which certifies the air as completely oil-free. This certification provides assurance that the compressed air meets the strictest quality standards and is suitable for critical applications in these industries.

By using oil-free air compressors, companies in the food and beverage industries can maintain the highest standards of product quality, hygiene, and safety. It is essential to select oil-free compressors specifically designed for these industries and follow proper maintenance protocols to ensure consistent performance and compliance with industry regulations.

China factory Oil-Free Rotary Screw Air Compressor with Dryer, Air Tank and Filters (300L-500L) for Refrigeration Equipment Italy with high quality
editor by CX 2024-01-10