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China high quality BLDC Oil Free Air Compressor with Hall Sensor for Medical Pulse Oxygen Generator air compressor price

Product Description

Product Parameter

NOTE: All test values are nominal and for reference only. They are not guaranteed maximum or minimum limits, nor do they imply mean or median.
Model Number SMK60D
Performance Data
Head configuration Pressure parallel flow Pressure parallel flow Pressure parallel flow
Nominal voltage 12VDC 12VDC 12VDC
Variable output speed 1000 rpm 2000 rpm 3000 rpm
Max.open air flow 5L/min 10L/min 14.5L/min
Max.rated pressure 20 PSI 30 PSI 30 PSI
Current at rated pressure 3.5A 4.2A 5A
Power at rated pressure 42W 50W 60W
Electrical Data
Motor insulation class F
Motor protection Not included-Customer to integrate into system controller
Power lead wire color,gauge Green(phase A),black(phase B),red(phase C),22AWG
Hall sensor wire color,gauge Yellow(+VDC),brown(HS1),orange(HS2),blue(HS3),gray(ground),22AWG
General Data
Operating ambient air temperature 32° to 104°F(0° to 60°C)
Safety certification ETL
Dimension(LXWXH) 90.6X47X75MM
Net weight 0.39KG
Application Portable medical battery pulse oxygen concentrator

Product Application

Our manufacturing process

Our service

 

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After-sales Service: on Line Support and Free Spare Parts
Voltage: DC 12V
Weight: 0.39 Kg
Samples:
US$ 150/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

Are There Any Specific Safety Considerations When Using Oil-Free Compressors?

Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:

1. Electrical Safety:

Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.

2. Pressure Safety:

Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.

3. System Ventilation:

Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.

4. Preventing Injuries:

When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.

5. Maintenance and Inspection:

Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.

6. Emergency Preparedness:

Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.

It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China high quality BLDC Oil Free Air Compressor with Hall Sensor for Medical Pulse Oxygen Generator   air compressor priceChina high quality BLDC Oil Free Air Compressor with Hall Sensor for Medical Pulse Oxygen Generator   air compressor price
editor by CX 2024-05-17

China Custom One Station Supply Oilless Air Compressor and Oil-Free Oxygen Gas Booster Compressor manufacturer

Product Description

Advantages of CHINAMFG Process Gas Compressor:
1.   High quality material, Stable & Reliable operation
2.  Low Maintenance cost & Low noise
3.  Easy to install on site and connect with the user’s pipeline system to operate
4.  Alarm automatic shutdown to protection machine function
5.  Corrosion Resistance

Lubrication includes : Oil lubrication, low-oil lubrication and oil free lubrication;
Cooling method includes: Water cooling, and air cooling.
Installation type includes: Stationary and Skid Mounting.

Compressor parameters are detailed in “Reciprocating Compressor Data Table”.
 

Model &Name: DW-10.3/15-57 New Hydrogen Gas Booster Compressor
Structure: D type, Two-column Two-stage, water cooled, Oil Free Reciprocating Piston Compressor
Comrpess medium: H2: 88.1%    C1: 6.0%    C2: 3.5%   C3: 0.3%   iC4: 0.5%   nC4: 0.9%    iC5: 0.4%    nC5: 0.3%    
Flow rate at suction condition 620m3/ h 
Flow rate at standard condition 8460Nm3/h
Atmospheric pressur  945-964 milli bar
Suction pressure: 15bar (G)
Discharge pressure: 57bar (G)
Suction temperature: -9~+42ºC
Discharge temperature:        ≤110 ºC(before cooling)  
Shaft power: ≤461kW
Shaft speed: 420 r/min
Dimension: 6770×3450×3250 mm
weight: ~16t
Altitude 487m
Relative humidity  64-83%
Compressor design refer standard API 618
Painting color can according to client’s requirement to paint

Main Technical Parameters of Main Motor

Motor model:  
Motor type: Y Series, Three Phases, squirrel cage motor totally enclosed, Asynchronism, fan cooled suitable for direct on line starting at ambient temperature of 40˚C
Motor Altitude 1000m
Exproof protection level EXD dIICT4
Motor power: 560KW 
Rated Output power  not less than 110% of the compressor power
Motor speed: 420r/min
Motor voltage: 6kV (ACC.IEC34.1)
Frequency: 50 Hz (ACC.IEC34.1)
Startup mode Direct Start
Protection level: IP 55 (junction box IP55);  
Cos Ø>0.85. Insulation class: F; Temperature rise: Grade B;
Terminal box location Above 
Direction of rotating  Both direction
Motor Cooling system                           IC411

 

Inquiry to us!

Note:for the other customizing process gas compressor, please kindly send below information to our factory to calculate the producing cost for your item.
Clients’ inquiries should contain related parameters 
A. The gas compression medium 
B. Gas composition? or the gas purity?
C. The flow rate: _____Nm3/hr
D. Inlet pressure: _____ Bar (gauge pressure or absolute pressure)
E. Discharge pressure: _____ Bar (gauge pressure or absolute pressure)
F. Inlet temperature
G.Discharge temperature
H. Cooling water temperature as well as other technical requirement.

D-type Reciprocating Compressor

D-type Compressor Specification CHINAMFG has developed models for 2D3.5,2D5.5,2D8,2D12,2D20,2D25,2D32,2D50 and 2D80 series reciprocating piston compressors.  which are stable,reliable and have already been in series and modularized.CHINAMFG can aslo rapidly provide products of other specifications through  modular combination design CHINAMFG users’ requirements.  
Besides general gas such as air, the compressed medium may also include flammable and explosive gas, such Natural Gas and Coal Gas as well as special gas which are toxic and corrosive. CHINAMFG has taken a series of technical measures in aspects such as structure material, explosion prevention, anto-control and protection to guarantee safety and reliability. Products are widely used in variety of industries such as Petrochemicals, Fine ChemicalsPharmaceutical ChemicalsEnergy ChemicalsMachinery IndustryElectronics IndustryAgricultureAnimal Husbandry and Defense Industry, AstronomyAerospace, Medical and other fields.

 

D type Diaphragm Compressor Technical Parameters
No. Model  Compressed medium F.A.D (Nm3/min) Inlet Pressure 
( Mpa)
Exhuast Pressure 
(Mpa g)
Power 
(KW)
Speed
r/min
Dimension
(L×W×H)mm
N.W 
Weight (t)  
Voltage
V
1 2D3.5W-14/0.3~6 Regenerated hydrogen gas 14N 0.03 0.6 90 485 5200*1800*2500 8 380
2 2D3.5W-5.7/6.5 Regenerated gas 5.7N 0.02 0.65 45 485 5200*1800*2500 5.5 380
3 2D3.5W-17/0.4~12.5 Synthetic tail gas 17N 0.04 1.25 132 485 5200*1800*2500 5.5 380
4 2D3.5W-20/5 Feed gas 20N 0.002 0.5 132 485 5030*2000*2550 4.5 380
5 2D3.5W-25/9~49 Replenish hydrogen 25N 0.9 4.9 132 485 5400*3500*2200 8 380
6 2D3.5W-79/26~49 Recycle hydrogen 79N 2.6 4.9 160 485 5400*3500*2030 8 380
7 2D3.5W-20/0.1~6 Feed hydrogen 20N 0.01 0.6 132 485 4750*2200*2550 4.5 380
8 2D3.5W-54/0.02~0.5 coal gas 54 0.002 0.05 110 585 4560*1800*2550 5.5 380
9 2D3.5W-16.7/0.2~8 Synthetic tail gas 16.7N 0.01~0.04 0.8 132 485 4600*1950*2200 4.5 380
10 2D3.5W-36.7/0.3~2.8 Analytical gas 36.7N 0.03 0.28 160 485 4190*1800*2490 5 380
11 2D3.5W-82/12~22 Recycle hydrogen 82N 1.2 2.2 160 485 4300*1300*1740 5.5 380
12 2D5.5W-30/8 coal gas 30N Micro positive pressure 0.8 220 585 3857*1528*2505 6.5 380
13 2D5.5W-40/8 Coke oven gas 40 Atmospheric pressure  0.8 250 585 3935*2571*2585 6.5 380
14 2D5.5W-40/8~111 Coke oven gas 40N 0.002~0.015 0.8 280 585 3935*2571*2585 6.5 380
15 2D5.5W-80/3.5~12.5 Rich gas 80N 0.35 1.25 280 485 4502*1750*1965 7 380
16 2D5.5W-72/2.5~8.5 Regenerated gas 72N 0.25 0.85 250 485 4040*1750*2380 6.5 10000
17 2D5.5W-30/0.1~7 Hydrogen 30N 0.01 0.7 200 485 4420*1750*2770 6.5 10000
18 2D8W-44/10.2 Reaction gas 44 Micro positive pressure 1.02 315 496 4828*1924*2750 8.7 6000
19 2D8W-65/8~25 Nitrogen gas 65N 0.8 2.5 250 490 4900*3645*2270 11 415

 Test and inspection
1. Part Material Inspection: Before shipment inspecting the mechanical properties and chemical composition of the following parts and provide inspection reports: cylinder, cylinder head, crankshaft, crankcase, main bearing, connecting rod, piston rod, piston rod, cross head, connecting rod bush connecting bolt, cross head pin, etc. 
2. Nondestructive inspection: the supplier shall perform non-destructive inspection of the following parts.
Hydrostatic test and pressure test
The test pressure of cylinder block, cylinder head, piston and other compressed parts is at least 1.5 times of the maximum allowable working pressure, and lasts more than 30 minutes. The test pressure of the above parts of the water chamber is at least 1.5 times the maximum allowable working pressure, not less than 0.6MPa.

Our services:
Keepwin Provides Top-Rated, Efficient Reciprocating Compressors And Parts. Energy Efficient. Industry Leading Warranty. Low Maintenance. Gas Solution Engineer and Easy Install, promises to give a definite reply within 6 hours for the after-sales product service, can provide overseas Installation service. We can customize all kinds of standard air compressor, flammable gas compressor, toxin gas compressor of reciprocating compressor & diaphragm compressor.

What is advantages of our company?
Right Compressor Right Solution Gas Engineer Company
Whether centrifugal, screw or reciprocating, CHINAMFG is the sole multi-compressor provider for you.
The Best Quality, The Most Reliability
What is need to consider when purchase a correct compressor Upgrade Your Gas Compressor to Save Money & Energy Consumption Gas compressors are a vital part of many industry applications.
Save money and energy in your industrial workplace by upgrading your gas compressor today!

     

FAQ
Q1: What’s your delivery time?
A: Generally for standard air compressor is 15 days if there are stocks with regular 380V/50Hz/3ph.
    Special customizing compressors with 30days production date for Screw Compressor, 90days for diaphragm compressor & reciprocating process gas compressor.

Q2: How long is your air compressor warranty?
A: Usually 1 year /12 Months for whole compressor machine, 2years/24months for air end (except maintenance spare parts.). And we can provide further warranty if necessary. 

Q3: How long could your air compressor be used?
A: Generally, more than 10 years.

Q4: Can you do OEM for us?
A: Yes, of course. We have around 2 decades OEM experience.And also we can do ODM for you.

Q5: What’s payment term?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, Trade Assurance and etc. Also we could accept USD, RMB, GBP, Euro and other currency.

Q6: How about your customer service?
A: 24 hours on-line service available. 48hours problem sovled promise.

Q7: How about your after-sales service?
A: 1. Provide customers with intallation and commissioning online instructions.
2. Well-trained engineers available to overseas after-sales service. 

Q8. Are you factory?
A4: Absolutely! You have touched the primary sources of Air /Gas Compressor. We are factory.

How to contact with us?
Send your Inquiry Details in the Below, or Click “Send inquiry to supplier” to check more other Gas Compressor machine equipment!

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After-sales Service: 1year
Warranty: 1year
Lubrication Style: Lubricated
Samples:
US$ 48888/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

What Is the Role of Filtration in Maintaining Air Quality in Oil-Free Compressors?

Filtration plays a crucial role in maintaining air quality in oil-free compressors. Here’s a detailed explanation of the role of filtration and its importance in ensuring clean and contaminant-free compressed air:

1. Removing Solid Particles:

One of the primary functions of filtration in oil-free compressors is to remove solid particles from the compressed air. Ambient air contains various contaminants such as dust, dirt, pollen, and other particulates. These particles can potentially damage downstream equipment, clog pneumatic components, and compromise the quality of the compressed air. Filtration systems, typically consisting of pre-filters and main filters, are used to capture and remove these solid particles, preventing them from entering the compressed air system.

2. Protecting Equipment:

Filtration helps protect the equipment and components of the compressed air system, including valves, cylinders, pneumatic tools, and instruments. Solid particles present in the compressed air can cause abrasion, wear, and damage to these components, leading to decreased performance, increased maintenance, and potential system failures. By effectively removing solid particles, filtration ensures the longevity and reliability of the equipment, reducing the need for frequent repairs and replacements.

3. Preventing Contamination:

Oil-free compressors are designed to produce clean, oil-free compressed air. However, certain contaminants can still find their way into the compressed air system. Filtration plays a vital role in preventing contamination by removing substances such as oil aerosols, water vapor, and microorganisms. These contaminants can be introduced through ambient air or can result from the compression process itself. Proper filtration ensures that the compressed air remains free from these contaminants, meeting the required air quality standards for specific applications.

4. Achieving Air Purity:

Many applications require compressed air with specific purity levels. For instance, in industries like pharmaceuticals, food and beverage, electronics, and healthcare, high-quality compressed air is essential to prevent product contamination or ensure the safety of sensitive processes. Filtration, along with other air treatment components such as dryers and separators, helps achieve the desired air purity levels by removing particulates, moisture, oil, and other impurities. This ensures that the compressed air meets the required standards and complies with industry regulations.

5. Extending Maintenance Intervals:

Efficient filtration in oil-free compressors can contribute to extended maintenance intervals. By effectively capturing and removing contaminants, filtration reduces the accumulation of debris and deposits within the compressed air system. This, in turn, reduces the frequency of maintenance tasks such as cleaning, purging, and component replacements. Extended maintenance intervals not only save time and labor but also minimize system downtime and associated costs.

6. Preserving Product Quality:

In applications where compressed air comes into direct contact with products or processes, maintaining air quality is crucial to preserve product integrity and quality. Contaminated compressed air can introduce impurities, odors, or foreign substances that may adversely affect the final product. Filtration ensures that the compressed air remains clean and free from contaminants, safeguarding the quality, purity, and consistency of the end products.

Overall, filtration plays a vital role in maintaining air quality in oil-free compressors. By removing solid particles, preventing contamination, achieving air purity, protecting equipment, extending maintenance intervals, and preserving product quality, filtration systems contribute to the reliable and efficient operation of compressed air systems in various industries and applications.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China Custom One Station Supply Oilless Air Compressor and Oil-Free Oxygen Gas Booster Compressor   manufacturer China Custom One Station Supply Oilless Air Compressor and Oil-Free Oxygen Gas Booster Compressor   manufacturer
editor by CX 2024-04-25

China best Professional Oil-Free Mute Durable Maintenance-Free Portable Medical Oxygen Air Compressor with high quality

Product Description

Professional Oil-Free Mute Durable Maintenance-Free Portable Medical Oxygen Air Compressor 

Features:

  1. Light weight and very portable
  2. Durable and near ZERO maintenance
  3. Vortex Type and Thermal protection
  4. Power cord with plug
  5. Oil free and Shock Mount
  6. Silencer – muffler
  7. Stainless steel vacuum and pressure gauge, both with oil damping
  8. Long Working Hours

Specifications:

 

Model Frequency Flow Pressure Power Working Hour Voltage Heat Sound
Hz L/min Mpa Kw hour V 0 C dB(A)
XR0.5-3.5 50 68 <0.35 0.50 >10000 210/235 -20-40 41
60 68 <0.35 0.50 >10000 110/125 -20-40 41
XR0.55A-2.4 50 130 <0.24 0.55 >10000 210/235 -20-40 43
60 130 <0.24 0.55 >10000 110/125 -20-40 43
XR0.75A-8 50 60 <0.80 0.75 >10000 210/235 -20-40 48
60 60 <0.80 0.75 >10000 110/125 -20-40 48
XR1.5A-8 50 130 <0.80 0.75 >10000 210/235 -20-40 50
60 130 <0.80 0.75 >10000 110/125 -20-40 50

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Our Service:


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After-sales Service: on-Line After-Sales Service
Warranty: Life Time
Principle: Vortex
Application: Back Pressure Type, Intermediate Back Pressure Type, High Back Pressure Type, Low Back Pressure Type
Performance: Low Noise
Mute: Mute
Customization:
Available

|

air compressor

Can Oil-Free Air Compressors Be Used for Breathing Air Applications?

Yes, oil-free air compressors can be used for breathing air applications, but it is crucial to ensure that the compressor and the associated equipment meet the required standards and regulations for breathing air quality and safety. Here’s a detailed explanation of using oil-free air compressors for breathing air applications:

1. Compressor Design and Certification:

When considering the use of oil-free air compressors for breathing air applications, it is essential to select compressors that are specifically designed and certified for such purposes. Dedicated oil-free compressors designed for breathing air applications typically incorporate additional features and safeguards to ensure the production of clean and safe compressed air. These compressors undergo rigorous testing and certification processes to meet the stringent standards and regulations for breathing air quality.

2. Air Treatment and Filtration:

In breathing air applications, the compressed air must undergo thorough treatment and filtration to remove contaminants and ensure its safety for breathing. Oil-free compressors are typically equipped with advanced filtration systems, including pre-filters, coalescing filters, activated carbon filters, and sometimes additional stages such as sterile filters or high-efficiency particulate air (HEPA) filters. These filtration stages work together to eliminate particulates, moisture, odors, oil vapors, and other potential contaminants from the compressed air, ensuring its suitability for breathing air applications.

3. Compliance with Breathing Air Standards:

Oil-free compressors used for breathing air applications must comply with specific standards and regulations that define the acceptable limits for contaminants in breathing air. International standards such as ISO 8573 and national regulations, such as the Occupational Safety and Health Administration (OSHA) standards in the United States, set guidelines for breathing air quality and specify the maximum allowable levels of contaminants, including oil content, particulate matter, and moisture. Compressors used for breathing air applications should meet or exceed these standards to ensure the safety and health of individuals who rely on the compressed air for breathing.

4. Regular Maintenance and Monitoring:

To ensure the ongoing safety and quality of the breathing air produced by oil-free compressors, regular maintenance and monitoring are essential. This includes routine inspections, filter replacements, and adherence to recommended maintenance schedules. Regular monitoring of air quality parameters, such as oil content, oxygen levels, and microbiological contamination, can help identify any potential issues and ensure that the compressor continues to produce clean and safe breathing air.

It’s important to note that not all oil-free compressors are suitable for breathing air applications. It is necessary to select compressors specifically designed and certified for this purpose, ensuring they meet the required standards and regulations. Additionally, the entire breathing air system, including air storage cylinders, distribution lines, and breathing apparatus, must also meet the necessary safety standards and undergo regular inspections and maintenance.

By following these guidelines and using appropriately designed and certified oil-free compressors, it is possible to generate clean and safe breathing air for various applications, such as medical facilities, diving operations, firefighting, and respiratory protection in industrial settings.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.

2. Reduced Friction and Mechanical Losses:

Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.

3. Optimized Air Delivery:

Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.

4. Variable Speed Drive (VSD) Capability:

Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.

5. Improved System Control and Monitoring:

Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.

6. Longer Service Life and Maintenance Intervals:

Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.

Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China best Professional Oil-Free Mute Durable Maintenance-Free Portable Medical Oxygen Air Compressor   with high qualityChina best Professional Oil-Free Mute Durable Maintenance-Free Portable Medical Oxygen Air Compressor   with high quality
editor by CX 2024-02-06

China Professional AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty manufacturer

Product Description

Model

0BST1500/20DC

OBST1500/15DC

Rated Voltage  (V)

DC24V above

DC24V above

Input power(W)

≤1250

≤1250

Speed (r/min)

≥1700

≥1700

Rated pressure (KPa)

1800KPa

1500KPa

Max pressure(KPa)

2000KPa

1600KPa

Restart pressure (KPa)

0KPa

0KPa

Rated volume flow  (m3/h)

1.6m3/h @2000KPa

2.4m3/h @1500KPa

Noise dB(A)

≤75dB(A)

≤75dB(A)

Ambient temperature  ºC

-41~65 ºC

-41~65 ºC

Insulation Class

F

F

Cold insulation resistance  (MΩ)

≥100MΩ

≥100MΩ

Voltage resistance

500V/50Hz 1min  (No breakdown)

500V/50Hz 1min  (No breakdown)

Net weight (Kg)

16Kg

16Kg

Installation Dimensions (mm)

246×127 mm( Install foot M8)

246×127 mm( Install foot M8)

External Dimensions (mm)

319×195×290mm

319×195×290mm

Purpose

It is used for pressurization of non-toxic and non corrosive gases such as air, oxygen and nitrogen

      Why choose CZPT air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3.  A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CZPT above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end  products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

 

Machine Parts

Name: Motor 
Brand: COMBESTAIR 
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CZPT , NSK 
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial
number
Code number Name and specification Quantity Material Note
1 212571109 Fan cover 2 Reinforced nylon 1571  
2 212571106 Left fan 1 Reinforced nylon 1571  
3 212571101 Left box 1 Die-cast aluminum alloy YL104  
4 212571301 Connecting rod 2 Die-cast aluminum alloy YL104  
5 212571304 Piston cup 2 PHB filled PTFE  
6 212571302 Clamp 2 Die-cast aluminum alloy YL102  
7 7050616 Screw of cross head 2 Carbon structural steel of cold heading M6•16
8 212571501 Air cylinder 2 Thin wall pipe of aluninun alloy 6A02T4  
9 17103 Seal ring of Cylinder 2 Silicone rubber  
10 212571417 Sealing ring of cylinder cover 2 Silicone rubber  
11 212571401 Cylinder head 2 Die-cast aluminum alloy YL102  
12 7571525 Screw of inner hexagon Cylinder head 12   M5•25
13 17113 Sealing ring of connecting pipe 4 Silicong rubber  
14 212571801 Connecting pipe 2 Aluminum and aluminum alloy connecting rod LY12  
15 7100406 Screw of Cross head 4 1Cr13N19 M4•6
16 212571409 Limit block 2 Die-cast aluminum alloy YL102  
17 000402.2 Air outlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
18 212571403 valve 2 Die-cast aluminum alloy YL102  
19 212571404 Air inlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
20 212571406 Metal gasket 2 Stainless steel plate of heat and acidresistance  
21 212571107 Right fan 1 Reinforced nylon 1571  
22 212571201 Crank 2 Gray castiron  H20-40  
23 14040 Bearing 6006-2Z 2    
24 70305 Tighten screw of inner hexagon flat end 2   M8•8
25 7571520 Screw of inner hexagon Cylinder head 2   M5•20
26 212571102 Right box 1 Die-cast aluminum alloy YL104  
27 6P-4 Lead protective ring 1    
28 7095712-211 Hexagon head bolt 2 Carbon structural steel of cold heading M5•152
29 715710-211 Screw of Cross head 2 Carbon structural steel of cold heading M5•120
30 16602 Light spring washer 4   ø5
31 212571600 Stator 1    
32 70305 Lock nut of hexagon flange faces 2    
33 212571700 Rotor 1    
34 14032 Bearing 6203-2Z 2    

 


FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

After-sales Service: Remote Guided Maintenance
Warranty: 2 Years
Principle: Mixed-Flow Compressor
Samples:
US$ 200/Set
1 Set(Min.Order)

|

Order Sample

Customization:
Available

|

air-compressor

Choose an Air Compressor for Your Business

There are several factors to consider when choosing an air compressor for your business. One factor to consider is the type of compressor you are looking for, which may include single-stage, low noise, and positive displacement. Hope this article helps you make the right decision. After all, your business success will depend on this device! Let’s take a closer look at these factors. Also, consider what compressor manufacturers say about their products.

Positive displacement

Positive displacement air compressors compress air by drawing in a volume from an inlet and extruding it out of a chamber. This increases the pressure at which the gas can be pumped at rates that cannot be pumped through the outlet at lower pressures at higher mass flow rates. These types of compressors are available in single-acting and double-acting configurations. They are classified by the number of cylinders.
There are two different types of air compressors: reciprocating air compressors and screw compressors. Both are roll machines. Positive displacement air compressors use pistons and cylinders to compress air. The resulting air pressure builds up within the compressor housing, increasing the potential energy of the compressed air. Screw air compressors are the most popular positive displacement air compressors, which can be either single-stage screw-blade air compressors or multi-stage screw-blade oil-immersed screw air compressors.
Positive displacement flowmeters use a rotating measuring chamber to divide the fluid into discrete quantities. The number of times the chamber was refilled and emptied was used to estimate the total flow. However, positive displacement flow meters are prone to leaks, reducing the accuracy of the estimates. If a leak occurs, it can cause false readings and damage the compressor. However, leaks in positive displacement air compressors can reduce pressure.
The most common types of positive displacement air compressors are screw, reciprocating, and vane. Rotary positive displacement air compressors are also available as well as many other air compressors. Positive displacement air compressors are most commonly used in large manufacturing facilities. If you are considering an air compressor for commercial or industrial applications, it is imperative to understand how the components of the unit work. Please read the information below to learn more before deciding which application is best for you.
Positive displacement air compressors use a piston to force air into a chamber, compressing the air in the process. The piston moves in the opposite direction, thereby reducing the volume of the chamber. When the amount of air in the chamber reaches its maximum value, the valve opens, allowing it to escape at higher pressure. Positive displacement air compressors are generally less efficient than centrifugal compressors. However, they are still an excellent choice for a variety of applications.
air-compressor

Single-stage

The discharge pressure of the single-stage air compressor is used to control the operation of the compressor. Properly designed load/unload controls allow the air compressor to operate at its most efficient point while minimizing stress on the main engine bearings. Single-stage air compressors can approach variable speed efficiency with appropriate storage capacity. However, improper storage can cause premature bearing wear on the main unit. If this is the case, a single-stage air compressor may not be ideal.
A single-stage air compressor has only one cylinder, which means one stroke is required to move air from one cylinder to another. Pressure is measured in cubic feet per minute or CFM. Tank size is also important as a large single-stage air compressor may be required to operate multiple air tools. Single-stage air compressors can be used in a variety of applications and can last for years.
For the most common uses, single-stage air compressors are the most practical option. These devices work with most hand tools, from hammers to grinders. Single-stage air compressors are lightweight and easy to move. However, two-stage air compressors provide more CFM, making them a better choice for industrial or commercial use. However, two-stage compressors are not suitable for private use. Therefore, if your main purpose is DIY and craft projects, it is better to choose a single-stage air compressor.
Compared with two-stage air compressors, single-stage screw air compressors are cheaper. They come from a variety of manufacturers and range in power from 3 to 600 horsepower. Single-stage air compressors are a cost-effective solution for a variety of air compressor needs. They offer flexibility and multiple control methods, making them an excellent choice for many different applications. Therefore, when choosing an air compressor for your business, choose the one with the most suitable functions.
Single-stage air compressors are the most affordable and easy-to-use air compressors for small to medium jobs. They also have higher compression ratios. The compression ratio is the ratio of absolute discharge pressure to absolute inlet pressure. When calculating the ratio, it takes into account atmospheric pressure and gauge pressure. The compression ratio pushes the surface area of ​​the rotor, which increases the thrust load.
Single-stage air compressors are smaller and easier to transport than two-stage units. Single-stage air compressors have one air intake, and two-stage air compressors have two air intakes. The difference between single-stage and two-stage air compressors largely depends on the number of times the air is compressed. A single-stage air compressor compresses the air once, while a dual-stage air compressor compresses the same amount of air twice.
air-compressor

low noise

Low noise air compressors are ideal for a variety of applications. While no air compressor is completely silent, some models are much quieter than others. For the Hitachi EC28M portable compressor, the noise level is 59 decibels. The compressor features steel rollers that protect the internal components and give it a sleek, modern look. It also has a one-gallon fuel tank and a half-horsepower drive.
Noise from air compressors can be distracting and reduce productivity. It is important to choose low-noise air compressors to keep employees healthy and happy at work. While noise is an unfortunate aspect of working on the shop floor, reducing it can improve productivity. By reducing distracting noise, employees can focus on their work and communicate more effectively. That means higher quality work and happier clients. If you’re looking for a low-noise air compressor, be sure to read the tips below.
Low noise air compressors are an excellent choice for businesses of all sizes. These powerful tools can run multiple tools simultaneously. The two water tanks are made of rust-resistant aluminum and are stackable. This air compressor is heavier and can handle large jobs with ease. It costs more than other air compressors, but it can handle a lot of work efficiently. CZPT Air Tools air compressors come with a one-year warranty and are highly recommended by contractors.
Noiseless air compressors are generally more expensive than comparable products, but they are worth the extra cost. Noiseless compressors are a good option for businesses that need to avoid disturbing nearby people. For example, you might want to consider a low-noise air compressor for a dental office, which cannot tolerate noise. Fortunately, this problem can be solved by relocating the compressor to a location that is more isolated from your workspace.
One brand of low-noise air compressors offers two models. The CZPT Air Tools 2010A features a large cast aluminum can, regulating pressure gauge, and two universal quick-connects. It produces 68 decibels of noise when it works. It has a large 8-gallon fuel tank capacity and has wheels and handles for easy transport. Its powerful engine produces a low noise level of 68 decibels.
Another popular low noise air compressor is the Makita MAC210Q Quiet Series. This model is capable of producing up to 71.5 decibels of sound, which is the amount of air it produces at 90PSI. The MAC210Q features a durable oil-free pump and weighs just 36 pounds with a handle and wheels. These compressors are easy to move and ideal for indoor work.
China Professional AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty   manufacturer China Professional AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty   manufacturer
editor by CX 2023-05-24

China Standard AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty air compressor price

Product Description

Model

0BST1500/20DC

OBST1500/15DC

Rated Voltage  (V)

DC24V above

DC24V above

Input power(W)

≤1250

≤1250

Speed (r/min)

≥1700

≥1700

Rated pressure (KPa)

1800KPa

1500KPa

Max pressure(KPa)

2000KPa

1600KPa

Restart pressure (KPa)

0KPa

0KPa

Rated volume flow  (m3/h)

1.6m3/h @2000KPa

2.4m3/h @1500KPa

Noise dB(A)

≤75dB(A)

≤75dB(A)

Ambient temperature  ºC

-41~65 ºC

-41~65 ºC

Insulation Class

F

F

Cold insulation resistance  (MΩ)

≥100MΩ

≥100MΩ

Voltage resistance

500V/50Hz 1min  (No breakdown)

500V/50Hz 1min  (No breakdown)

Net weight (Kg)

16Kg

16Kg

Installation Dimensions (mm)

246×127 mm( Install foot M8)

246×127 mm( Install foot M8)

External Dimensions (mm)

319×195×290mm

319×195×290mm

Purpose

It is used for pressurization of non-toxic and non corrosive gases such as air, oxygen and nitrogen

      Why choose CZPT air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3.  A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CZPT above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end  products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

 

Machine Parts

Name: Motor 
Brand: COMBESTAIR 
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CZPT , NSK 
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial
number
Code number Name and specification Quantity Material Note
1 212571109 Fan cover 2 Reinforced nylon 1571  
2 212571106 Left fan 1 Reinforced nylon 1571  
3 212571101 Left box 1 Die-cast aluminum alloy YL104  
4 212571301 Connecting rod 2 Die-cast aluminum alloy YL104  
5 212571304 Piston cup 2 PHB filled PTFE  
6 212571302 Clamp 2 Die-cast aluminum alloy YL102  
7 7050616 Screw of cross head 2 Carbon structural steel of cold heading M6•16
8 212571501 Air cylinder 2 Thin wall pipe of aluninun alloy 6A02T4  
9 17103 Seal ring of Cylinder 2 Silicone rubber  
10 212571417 Sealing ring of cylinder cover 2 Silicone rubber  
11 212571401 Cylinder head 2 Die-cast aluminum alloy YL102  
12 7571525 Screw of inner hexagon Cylinder head 12   M5•25
13 17113 Sealing ring of connecting pipe 4 Silicong rubber  
14 212571801 Connecting pipe 2 Aluminum and aluminum alloy connecting rod LY12  
15 7100406 Screw of Cross head 4 1Cr13N19 M4•6
16 212571409 Limit block 2 Die-cast aluminum alloy YL102  
17 000402.2 Air outlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
18 212571403 valve 2 Die-cast aluminum alloy YL102  
19 212571404 Air inlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
20 212571406 Metal gasket 2 Stainless steel plate of heat and acidresistance  
21 212571107 Right fan 1 Reinforced nylon 1571  
22 212571201 Crank 2 Gray castiron  H20-40  
23 14040 Bearing 6006-2Z 2    
24 70305 Tighten screw of inner hexagon flat end 2   M8•8
25 7571520 Screw of inner hexagon Cylinder head 2   M5•20
26 212571102 Right box 1 Die-cast aluminum alloy YL104  
27 6P-4 Lead protective ring 1    
28 7095712-211 Hexagon head bolt 2 Carbon structural steel of cold heading M5•152
29 715710-211 Screw of Cross head 2 Carbon structural steel of cold heading M5•120
30 16602 Light spring washer 4   ø5
31 212571600 Stator 1    
32 70305 Lock nut of hexagon flange faces 2    
33 212571700 Rotor 1    
34 14032 Bearing 6203-2Z 2    

 


FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

After-sales Service: Remote Guided Maintenance
Warranty: 2 Years
Principle: Mixed-Flow Compressor
Samples:
US$ 200/Set
1 Set(Min.Order)

|

Order Sample

Customization:
Available

|

air-compressor

What to Look For When Buying an Air Compressor

An air compressor is a very useful tool that can help you complete many different types of construction jobs. This handy machine makes many tasks much easier, but not all of them are created equally. Understanding what to look for when buying an air compressor will help you make an informed decision. Here are some of the things you should look for. These include price, size, and energy efficiency. Also, make sure to consider the air compressor’s type.

Single-stage air compressors are quieter

When it comes to noise level, single-stage air compressors are the way to go. These machines have fewer moving parts and are quieter than two-stage models. Single-stage air compressors use an axial flow design and can be quieter than their dual-stage counterparts. Single-stage air compressors can run longer and at lower pressures. Single-stage air compressors can be used for light industrial applications. They have a long life expectancy, with some models lasting for over three thousand hours.
While some single-stage air compressors are quieter than two-stage air compressors, both models have noise-reduction features. One type features rubber parts, which are designed to dampen noise. Another feature makes a compressor quieter: its location near the job site. Some models feature rubber base plugs and rubber mats to reduce floor vibrations. In addition to using these features, single-stage compressors are easier to transport.
Noise levels are important when choosing an air compressor. Some machines are too noisy for comfortable work, and some businesses don’t want to expose customers to noise-generating air compressors. Other noise levels can even endanger workers’ health. Single-stage air compressors are more affordable than dual-stage compressors. They are also quieter and more powerful. But be prepared for the noise. Some single-stage air compressors are still noisy.
Compared to their two-stage counterparts, single-stage compressors are quieter when running at full capacity. However, double-stage compressors are quieter on low capacities than single-stage units. Those with variable speed are quietest at lower capacities. The difference is about 10db. If you’re concerned about the noise level, you should consider a two-stage air compressor. But if you have a small workshop, it may not be suitable for you.
One-stage air compressors are generally more efficient than two-stage air compressors. The noise from a two-stage air compressor is lower because there’s no intermediate stage. Single-stage air compressors also use a piston that rotates in a single stage, while dual-stage air compressors, also known as duplex models, are more efficient. A single-stage air compressor is quieter, but double-stage compressors are louder.
air-compressor

Two-stage air compressors are more energy efficient

Two-stage air compressors are more energy-efficient than single-stage machines. The efficiency of two-stage air compressors is increased through a combination of improved efficiency and increased longevity. These machines can store more air and have higher compression ratios. One model of a two-stage compressor can hold approximately 83 cubic feet of air at 100 PSI and 120 cubic feet at 150 PSI. A two-stage compressor is also quieter.
Two-stage air compressors are more energy-efficient because they have two pistons instead of one. These air compressors achieve a higher pressure rating and recover more quickly. This type of compressor is perfect for jobs that require high air pressure for a prolonged period of time. In addition, they can operate multiple tools simultaneously. This makes them better for commercial and industrial use. Listed below are some benefits of two-stage air compressors.
Single-stage air compressors can power tools in the garage or kitchen, but they are not as reliable for industrial applications. Single-stage compressors have larger parts that tend to experience condensation. Furthermore, single-stage compressors do not last long in continuous use and are less energy-efficient than two-stage ones. Whether you’re using the compressor for a single tradesperson, a small crew, or a large construction crew, two-stage compressors are the best choice.
Single-stage air compressors are often used in small-scale food preparation and production. Single-stage air compressors are easy to transport between locations, and can be plugged into several electrical outlets. Single-stage compressors are also ideal for high-volume food processing. A dual-stage air compressor is ideal for industrial use. In some cases, you can even move the single-stage air compressor between two-stage air compressors.
Single-stage compressors often cycle too quickly, drawing more electricity than two-stage units. A variable speed unit stays on a low speed for hours at a time. Single-stage air conditioners force you to lower your thermostat settings while single-stage air conditioners run too often. Both units are energy-efficient but they are not as energy-efficient as variable-speed compressors. The main difference is that single-stage air conditioners tend to drain the power source quicker.

Piston-driven air compressors are quieter

A piston-driven air compressor is one of the quietest types of air compressors. It is less noisy than reciprocating air compressors. A piston-driven air compressor can reach 62 decibels, while a scroll compressor is around half that volume. The two main components of a scroll air compressor are the piston and the helical screw. These air compressors are both very efficient and quiet.
Older compressors are incredibly noisy. They produce a “wumpa” noise similar to a large engine. They are also capable of producing a high-pitched whine. These noises can be deafening, especially in a small workshop. That’s why it’s essential to look for a quiet compressor. But what makes a compressor quiet? Read on to learn more about this essential tool.
Another difference between piston-driven air compressors and electric-driven air compressors is the power source. Electric air compressors produce less noise than gas-powered compressors, which use an engine. Piston-driven air compressors are also more efficient. They also generate less heat, making them an ideal choice for offices and other settings where noise is a problem. The best way to decide between the two types of air compressors is to check the manufacturer’s warranty and read the ‘Description’.
Noise reduction is the first priority of a compressor’s owner, so make sure that you have the right model. If you’re working on something sensitive, don’t place the compressor too close to a building where people might be nearby. Noise can be very disruptive to the workspace and can cause health problems. To help combat noise, you’ll need to buy a quiet air compressor. And don’t forget to consider its location: Piston-driven air compressors are quieter than their reciprocating counterparts.
Piston-driven air compressors are quiet because the piston is made of thin metal and more rubber, which absorbs the sound. Unlike reciprocating air compressors, piston-driven air compressors are more efficient than their dual-piston cousins, which are quieter and more powerful. So which type is right for you? Take a look at some of the main differences between the two. If you want a quiet compressor, make sure it meets the specifications required by the job you’re working on.
air-compressor

Oil-lubricated air compressors are more cost-effective

There are several reasons why oil-lubricated air compressors are more expensive than dry-type air compressors. First of all, oil-lubricated air compressors tend to be more reliable and quiet. Additionally, oil-lubricated air compressors require fewer parts and can last longer than dry-type air compressors. These are just a few of the many benefits of using oil-lubricated air compressors.
Oil-free air compressors have some disadvantages. They are less durable and may not be as efficient as oil-lubricated models. Additionally, because oil-lubricated air compressors use oil, they can get very noisy. While they are less expensive, they are not the best option for heavy-duty work. However, modern oil-free air compressors have soundproofing and are suitable for industrial use.
When purchasing an oil-lubricated air compressor, make sure to choose one with a tank capacity that meets your needs and your space. Larger tanks can be more expensive than small tanks, but larger units are easier to move around. Also, be sure to consider the weight and size of the portable air compressors when making your choice. If the weight is too large, you may have trouble carrying it from place to place.
Another benefit of using oil-lubricated air compressors is their reduced need for oil. These models can last up to a decade longer than oil-free counterparts. Oil-free air compressors are more affordable and can achieve the same high performance as their oil-lubricated counterparts. Many industrial applications benefit from these air compressors. So, which one is right for you? We’ve listed a few of them below.
Another benefit of choosing an oil-lubricated air compressor is the reduced cost of maintenance. This type is more durable than its oil-lubricated counterparts, which require regular oil changes to keep them running smoothly. However, it is not feasible to transport an oil-lubricated compressor, which means that you must install it permanently to keep it working efficiently. In addition, these air compressors are difficult to move and are not portable, which can limit your ability to use it in a pinch.

China Standard AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty   air compressor priceChina Standard AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty   air compressor price
editor by CX 2023-05-23

China Hot selling AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty with Great quality

Product Description

Model

0BST1500/20DC

OBST1500/15DC

Rated Voltage  (V)

DC24V above

DC24V above

Input power(W)

≤1250

≤1250

Speed (r/min)

≥1700

≥1700

Rated pressure (KPa)

1800KPa

1500KPa

Max pressure(KPa)

2000KPa

1600KPa

Restart pressure (KPa)

0KPa

0KPa

Rated volume flow  (m3/h)

1.6m3/h @2000KPa

2.4m3/h @1500KPa

Noise dB(A)

≤75dB(A)

≤75dB(A)

Ambient temperature  ºC

-41~65 ºC

-41~65 ºC

Insulation Class

F

F

Cold insulation resistance  (MΩ)

≥100MΩ

≥100MΩ

Voltage resistance

500V/50Hz 1min  (No breakdown)

500V/50Hz 1min  (No breakdown)

Net weight (Kg)

16Kg

16Kg

Installation Dimensions (mm)

246×127 mm( Install foot M8)

246×127 mm( Install foot M8)

External Dimensions (mm)

319×195×290mm

319×195×290mm

Purpose

It is used for pressurization of non-toxic and non corrosive gases such as air, oxygen and nitrogen

      Why choose CZPT air compressor
1. It saves 10-30% energy than the air compressor produced by ordinary manufacturers.
2. It is widely used in medical oxygen generator and ventilator .
3.  A large number of high-speed train and automobile application cases, supporting – 41 to 70 ºC, 0-6000 CZPT above sea level .
4. Medium and high-end quality, with more than 7000 hours of trouble free operation for conventional products and more than 15000 hours of trouble free operation for high-end  products.
5. Simple operation, convenient maintenance and remote guidance.
6. Faster delivery time, generally completed within 25 days within 1000 PCs.

 

Machine Parts

Name: Motor 
Brand: COMBESTAIR 
Original: China
1.The coil adopts the fine pure copper enameled wire, and the rotor adopts the famous brand silicon steel sheet such as ZheJiang baosteel.
2.The customer can choose the insulation grade B or F motor according to What he wants.
3.The motor has a built-in thermal protector, which can select external heat sensor.
4.Voltage from AC100V ~120V, 200V ~240V, 50Hz / 60Hz, DC6V~200V optional ; AC motor can choose double voltage double frequency ; DC Motor can choose the control of the infinitely variable speed.

Machine Parts

Name: Bearing
Brand: ERB , CZPT , NSK 
Original: China ect.
1.Standard products choose the special bearing ‘ERB’ in oil-free compressor, and the environment temperature tolerance from -50ºC to 180 ºC . Ensure no fault operation for 20,000 hours.
2.Customers can select TPI, NSK and other imported bearings according to the working condition.

Machine Parts

Name: Valve plates
Brand: SANDVIK
Original: Sweden
1.Custom the valve steel of Sweden SANDVIK; Good flexibility and long durability.
2.Thickness from 0.08mm to 1.2mm, suitable for maximum pressure from 0.8 MPa to 1.2 MPa.

Machine Parts

Name: Piston ring
Brand: COMBESTAIR-OEM , Saint-Gobain
Original: China , France
1.Using domestic famous brand–Polytetrafluoroethylene composite material; Wear-resistant high temperature; Ensure more than 10,000 hours of service life.
2.High-end products: you can choose the ST.gobain’s piston ring from the American import.

serial
number
Code number Name and specification Quantity Material Note
1 212571109 Fan cover 2 Reinforced nylon 1571  
2 212571106 Left fan 1 Reinforced nylon 1571  
3 212571101 Left box 1 Die-cast aluminum alloy YL104  
4 212571301 Connecting rod 2 Die-cast aluminum alloy YL104  
5 212571304 Piston cup 2 PHB filled PTFE  
6 212571302 Clamp 2 Die-cast aluminum alloy YL102  
7 7050616 Screw of cross head 2 Carbon structural steel of cold heading M6•16
8 212571501 Air cylinder 2 Thin wall pipe of aluninun alloy 6A02T4  
9 17103 Seal ring of Cylinder 2 Silicone rubber  
10 212571417 Sealing ring of cylinder cover 2 Silicone rubber  
11 212571401 Cylinder head 2 Die-cast aluminum alloy YL102  
12 7571525 Screw of inner hexagon Cylinder head 12   M5•25
13 17113 Sealing ring of connecting pipe 4 Silicong rubber  
14 212571801 Connecting pipe 2 Aluminum and aluminum alloy connecting rod LY12  
15 7100406 Screw of Cross head 4 1Cr13N19 M4•6
16 212571409 Limit block 2 Die-cast aluminum alloy YL102  
17 000402.2 Air outlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
18 212571403 valve 2 Die-cast aluminum alloy YL102  
19 212571404 Air inlet valve 2 7Cr27 quenching steel belt of The Swedish sandvik  
20 212571406 Metal gasket 2 Stainless steel plate of heat and acidresistance  
21 212571107 Right fan 1 Reinforced nylon 1571  
22 212571201 Crank 2 Gray castiron  H20-40  
23 14040 Bearing 6006-2Z 2    
24 70305 Tighten screw of inner hexagon flat end 2   M8•8
25 7571520 Screw of inner hexagon Cylinder head 2   M5•20
26 212571102 Right box 1 Die-cast aluminum alloy YL104  
27 6P-4 Lead protective ring 1    
28 7095712-211 Hexagon head bolt 2 Carbon structural steel of cold heading M5•152
29 715710-211 Screw of Cross head 2 Carbon structural steel of cold heading M5•120
30 16602 Light spring washer 4   ø5
31 212571600 Stator 1    
32 70305 Lock nut of hexagon flange faces 2    
33 212571700 Rotor 1    
34 14032 Bearing 6203-2Z 2    

 


FAQ

Q1: Are you factory or trade company?  
A1: We are factory.

Q2: What the exactly address of your factory? 
A2: Our factory is located in Linbei industrial area No.30 HangZhou City of ZHangZhoug Province, China

Q3: Warranty terms of your machine? 
A3: Two years warranty for the machine and technical support according to your needs.

Q4: Will you provide some spare parts of the machines? 
A4: Yes, of course.

Q5: How long will you take to arrange production? 
A5: Generally, 1000 pcs can be delivered within 25 days

Q6: Can you accept OEM orders? 
A6: Yes, with professional design team, OEM orders are highly welcome

Q7:Can you accept non-standard customization?

A7:We have the ability to develop new products and can customize, develop and research according to your requirements

Shipping Cost:

Estimated freight per unit.



To be negotiated|


Freight Cost Calculator

After-sales Service: Remote Guided Maintenance
Warranty: 2 Years
Principle: Mixed-Flow Compressor
Samples:
US$ 200/Set
1 Set(Min.Order)

|

Order Sample

Customization:
Available

|

air-compressor

A Buyer’s Guide to Air Compressor Types

There are many types of Air Compressors, and it’s important to understand what each type has to offer. In this article, we’ll discuss single stage air compressors, low-noise compressors, and models with two pistons. But, before you buy an Air Compressor, be sure to read our buyer’s guide to the various types. This way, you’ll have all of the information you need to make the right decision for your business.

Single-stage air compressors

A single-stage air compressor is an excellent choice for most general-purpose purposes. They provide enough power to operate pneumatic tools, and they produce less heat. Single-stage air compressors, however, are not suitable for heavy-duty industrial uses. However, they can be used in various applications, including auto shops, gas stations, and various manufacturing facilities. They are also suitable for borewells and other high-pressure places.
These air compressors are a great choice for home use and are suitable for small-scale businesses, contractors, and small shops. These compressors have continuous duty cycles, cast iron compressor pumps, and a minimum 5,000-hour pump life. They also feature advanced features, including ODP motors, Auto Start & Controls, Receiver tanks, and power cords. They have low maintenance and can save you a great deal of money.
Single-stage air compressors are generally less expensive and lighter than their two-stage counterparts. Single-stage air compressors are also more portable, which is a plus for small projects. While two-stage compressors offer higher CFM, they are more powerful and bulky, making them unsuitable for small or home use. So it is essential to determine what you will use the air compressor for and decide on a model based on your needs.
A single-stage air compressor is made of a piston and a tank. The piston moves rapidly inside the cylinder and exerts pressure on the cylinder. This means that the piston can’t move any faster than the air pressure outside the cylinder. The piston is designed to operate in the same way for each stage. This is a great choice for home shops and one-man automotive shops, as it allows you to control the pressure without sacrificing the pump’s life.
Single-stage air compressors are often cheaper than two-stage versions, but they are not the best choice for every application. If you are only using your air compressor occasionally, you’ll find a one-stage model to be much more reliable than a two-stage model. The main difference between the two types of compressors is in the amount of air that each stage compresses. A two-stage air compressor will have more air storage capacity, but it will still produce more pressure.

Rotary vane compressors

Rotary vane compressors use a centrifugal pump to compress air. The rotor is set eccentrically in the housing, which almost touches the vane. As the rotor turns, the air that enters the pump is trapped between the vanes. This compressed air undergoes compression as the rotor rotates. Vanes are small pieces of carbon fiber or graphite composite. Vanes may be made of different materials depending on the application.
While rotary vane pumps are not commonly used to produce compressed air, they are widely used in automotive and hydraulic applications. Chances are, you have used a rotary vane pump at some point in your life. These pumps are also common in the vacuum and compressed air industries. As a result, many people don’t realize that they’re still around. They feature slots that allow the vanes to slide in and out of the rotor.
A rotary vane compressor has a drum and rotor inside. The rotor is eccentrically positioned and has slots and grooves on its surface. Its inlet and outlet ports are situated off-center, allowing the vanes to be pushed out by centrifugal force. Because the rotor rotates so quickly, air is trapped between the vanes. This air then becomes pressurized by the rotating rotor.
Rotating vane compressors can be easily serviced and repaired. A simple replacement of carbon vanes requires just 15 minutes and common tools. The carbon vanes typically last nine to eighteen months, depending on system operating pressure. Before purchasing a rotary vane compressor, make sure to check whether it has been properly performance-tested and has a warranty. Generally, warranties cover the rotor/stator chambers but do not cover the vanes or air filters. You should also check if the unit is covered by a lightning or water damage warranty.
Rotary vane compressors are an integral part of manufacturing industries. Many pharmaceutical manufacturing facilities depend on rotary vane compressors to control their equipment. Other industries that use rotary vane compressors include the plastics, woodworking, natural gas, and medical & dental fields. Their benefits are numerous and far outweigh any disadvantages of rotary screw compressors. For example, a rotary vane compressor can double the life of a conventional compressor.
air-compressor

Rotary vane compressors with low-noise models

If you are looking for a rotary vane air compressor, you have come to the right place. CZPT’s LV Series rotary vane compressors offer low-noise models, compact size, and robust integration. In addition to their low-noise features, they feature large filter systems to deliver high-quality compressed air. The LV Series models also feature CZPT’s reputation for reliability and quality.
This type of compressor uses centrifugal force to operate and is limited in its top and minimum operating speeds. They are only a third as powerful as screw compressors, and their top speed limits are much lower. Furthermore, the vanes wear out easily at high speeds because there is not enough centrifugal force to seal them against the cylinder’s edges. Even at half their full capacity, they consume as much as 80% of their total energy rating.
Because piston compressors produce a lot of noise, factory owners and shop owners have begun to install noise-dampening cabinets and other solutions. But, rotary vane compressors produce far less noise than a traditional vacuum, and the maintenance costs are also low. Rotary vane compressors are also extremely helpful in several industries. They are used in the automotive and auto finishing industries, as well as in dairy industries and milking machines.
If you have a deep pond, a rotary vane air compressor kit can pump up to 20 feet of water. This is more than enough airflow for two to five diffusers. A 1/4 HP rotary vane kit pumps around 4.2 CFM. It also helps to increase circulation and oxygen levels in the pond. Finally, a 1/4 HP kit offers the necessary power to clean up the bottom of a pond.
The rotary vane and rotary screw are the most popular air compressors today. While they are similar in many ways, they are more versatile and durable than their counterparts. They use fewer angular contact ball bearings and require less frequent maintenance than piston air compressors. Compared to piston air compressors, rotary vane and rotary screw compressors are quieter and are less expensive.
air-compressor

Rotary vane compressors with two pistons

The rotary vane and rotary screw compressors are similar in application, but both have different advantages and disadvantages. This article will compare the benefits of each and highlight the differences between them. While both are commonly used in industrial applications, rotary vane compressors are preferred by many industries. These compressors also have a wide range of uses, ranging from automotive air tool operation to milking machines. These compressors also have the advantage of being quieter than piston-powered ones.
The current common rail position may not be suitable for pressure swirl injectors, but new positions have been tested and show improvements in specific energy values. Moreover, the current position is not required for external oil pumps. However, mass induction and expulsion have to be performed with utmost care. This article focuses on the design and efficiency of rotary vane compressors. You can find more information about this new design in the references mentioned below.
The advantages of this type of compressor are its low cost, compact size, and easy maintenance. Hence, they are preferred in low capacity applications. Moreover, they feature integrated vanes. The rotating vanes close the air gap and compress air towards the outlet. Compared to piston-powered compressors, these units are cheaper and more reliable. Therefore, you should choose one with the lowest price tag. You can also opt for rotary vane compressors that are oil-free.
Sliding vane compressors are another popular variant. They have a single cylinder connected to the compressor and are capable of operating at low speeds. This design also reduces the amount of friction and maintains volumetric efficiency. However, the sliding vane compressors suffer from high frictional losses. If you are looking for a more efficient rotary compressor, this is the best option. While sliding vane compressors have been in the spotlight for over a century, they are still quite young.
These compressors are easy to install and maintain. They are also quieter than piston compressors. They are also cheaper than piston-driven compressors. The energy efficiency and low price make them the perfect choice for any commercial or industrial application. If you’re looking for a small, compact compressor, the rotary vane has been proven to be the best choice for your needs. You should know that it has a long service life.

China Hot selling AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty   with Great qualityChina Hot selling AC DC Oxygen Booster Pump Nitrogen Booster Oil Free Gas Booster 10bar-20bar Piston Air Compressor 2-Years Warranty   with Great quality
editor by CX 2023-05-22

China Mini Air Compressor DC12V Vacuum Oil Free Oxygen Concentrator Compressor air compressor for car

Item Description

Motor Parameter

Rated enter voltage

 

12V DC

 

No-load existing

 

<1.2A

 

No-load speed

 

>4500rpm

 

Rated recent

 

≤5A at .11Nm

 

Rated pace

 

≥3500rpm at .11Nm

 

Rated electrical power

 

58W is a .5CFM oil-much less air compressor independently designed by Weiyou Smart Technologies Co.Ltd. for the
moveable oxygen concentrator. The air compressor adopted a swinging piston pump with a double-cylinder composition, imported leather-based cups and higher- performance ball bearings to ensure its prolonged service lifestyle and is totally oil-considerably less and maintenance-cost-free. It is es pecially ideal for use underneath the circumstances of compact structure, light excess weight and high-efficiency piston seal.

 

                                               Unique Attributes

Normal Programs
(1)Transportable Oxygen Concentrator
(2)Little analytic Tools
(3)Instrumentation
(4)Ambient Scenting
(5)Lab Automation

 Application

 

 

 

 

 

 

 

 

 

 

US $100
/ Piece
|
100 Pieces

(Min. Order)

###

After-sales Service: Online
Warranty: 12 Month
Oil or Not: Oil Free
Structure: Compressor
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: Vacuum

###

Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

###

Rated input voltage
 
12V DC
 
No-load current
 
<1.2A
 
No-load speed
 
>4500rpm
 
Rated current
 
≤5A at 0.11Nm
 
Rated speed
 
≥3500rpm at 0.11Nm
 
Rated power
 
58W +/-10%
 
Xaximum efficiency
 
≥72%
 
Motor type
 
8-pole BLDC, 3-phase
 
Motor insulation class
 
155°
 
Motor protection
 
Not included, built in customer’s control panel
 
Wire gauge
 
22 AWG
 
Working temperature
 
10~40 Celsius
 
Net weight
 
0.88 LBS (0.4kg)
 

###

Mini Air Compressor DC12V Vacuum Oil Free Oxygen Concentrator Compressor CM-5104-010001 is a 0.5CFM oil-less air compressor independently developed by Weiyou Intelligent Technology Co.Ltd. for the
portable oxygen concentrator. The air compressor adopted a swinging piston pump with a double-cylinder structure, imported leather cups and high- performance ball bearings to ensure its long service life and is completely oil-less and maintenance-free. It is es pecially suitable for use under the conditions of compact structure, light weight and high-performance piston seal.
US $100
/ Piece
|
100 Pieces

(Min. Order)

###

After-sales Service: Online
Warranty: 12 Month
Oil or Not: Oil Free
Structure: Compressor
Exhauster Method: Entrapment Vacuum Pump
Vacuum Degree: Vacuum

###

Samples:
US$ 200/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

###

Rated input voltage
 
12V DC
 
No-load current
 
<1.2A
 
No-load speed
 
>4500rpm
 
Rated current
 
≤5A at 0.11Nm
 
Rated speed
 
≥3500rpm at 0.11Nm
 
Rated power
 
58W +/-10%
 
Xaximum efficiency
 
≥72%
 
Motor type
 
8-pole BLDC, 3-phase
 
Motor insulation class
 
155°
 
Motor protection
 
Not included, built in customer’s control panel
 
Wire gauge
 
22 AWG
 
Working temperature
 
10~40 Celsius
 
Net weight
 
0.88 LBS (0.4kg)
 

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Mini Air Compressor DC12V Vacuum Oil Free Oxygen Concentrator Compressor CM-5104-010001 is a 0.5CFM oil-less air compressor independently developed by Weiyou Intelligent Technology Co.Ltd. for the
portable oxygen concentrator. The air compressor adopted a swinging piston pump with a double-cylinder structure, imported leather cups and high- performance ball bearings to ensure its long service life and is completely oil-less and maintenance-free. It is es pecially suitable for use under the conditions of compact structure, light weight and high-performance piston seal.

Choose an Air Compressor for Your Business

There are several factors to consider when choosing an air compressor for your business. One factor to consider is the type of compressor you are looking for, which may include single-stage, low noise, and positive displacement. Hope this article helps you make the right decision. After all, your business success will depend on this device! Let’s take a closer look at these factors. Also, consider what compressor manufacturers say about their products.
air-compressor

Positive displacement

Positive displacement air compressors compress air by drawing in a volume from an inlet and extruding it out of a chamber. This increases the pressure at which the gas can be pumped at rates that cannot be pumped through the outlet at lower pressures at higher mass flow rates. These types of compressors are available in single-acting and double-acting configurations. They are classified by the number of cylinders.
There are two different types of air compressors: reciprocating air compressors and screw compressors. Both are roll machines. Positive displacement air compressors use pistons and cylinders to compress air. The resulting air pressure builds up within the compressor housing, increasing the potential energy of the compressed air. Screw air compressors are the most popular positive displacement air compressors, which can be either single-stage screw-blade air compressors or multi-stage screw-blade oil-immersed screw air compressors.
Positive displacement flowmeters use a rotating measuring chamber to divide the fluid into discrete quantities. The number of times the chamber was refilled and emptied was used to estimate the total flow. However, positive displacement flow meters are prone to leaks, reducing the accuracy of the estimates. If a leak occurs, it can cause false readings and damage the compressor. However, leaks in positive displacement air compressors can reduce pressure.
The most common types of positive displacement air compressors are screw, reciprocating, and vane. Rotary positive displacement air compressors are also available as well as many other air compressors. Positive displacement air compressors are most commonly used in large manufacturing facilities. If you are considering an air compressor for commercial or industrial applications, it is imperative to understand how the components of the unit work. Please read the information below to learn more before deciding which application is best for you.
Positive displacement air compressors use a piston to force air into a chamber, compressing the air in the process. The piston moves in the opposite direction, thereby reducing the volume of the chamber. When the amount of air in the chamber reaches its maximum value, the valve opens, allowing it to escape at higher pressure. Positive displacement air compressors are generally less efficient than centrifugal compressors. However, they are still an excellent choice for a variety of applications.
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Single-stage

The discharge pressure of the single-stage air compressor is used to control the operation of the compressor. Properly designed load/unload controls allow the air compressor to operate at its most efficient point while minimizing stress on the main engine bearings. Single-stage air compressors can approach variable speed efficiency with appropriate storage capacity. However, improper storage can cause premature bearing wear on the main unit. If this is the case, a single-stage air compressor may not be ideal.
A single-stage air compressor has only one cylinder, which means one stroke is required to move air from one cylinder to another. Pressure is measured in cubic feet per minute or CFM. Tank size is also important as a large single-stage air compressor may be required to operate multiple air tools. Single-stage air compressors can be used in a variety of applications and can last for years.
For the most common uses, single-stage air compressors are the most practical option. These devices work with most hand tools, from hammers to grinders. Single-stage air compressors are lightweight and easy to move. However, two-stage air compressors provide more CFM, making them a better choice for industrial or commercial use. However, two-stage compressors are not suitable for private use. Therefore, if your main purpose is DIY and craft projects, it is better to choose a single-stage air compressor.
Compared with two-stage air compressors, single-stage screw air compressors are cheaper. They come from a variety of manufacturers and range in power from 3 to 600 horsepower. Single-stage air compressors are a cost-effective solution for a variety of air compressor needs. They offer flexibility and multiple control methods, making them an excellent choice for many different applications. Therefore, when choosing an air compressor for your business, choose the one with the most suitable functions.
Single-stage air compressors are the most affordable and easy-to-use air compressors for small to medium jobs. They also have higher compression ratios. The compression ratio is the ratio of absolute discharge pressure to absolute inlet pressure. When calculating the ratio, it takes into account atmospheric pressure and gauge pressure. The compression ratio pushes the surface area of ​​the rotor, which increases the thrust load.
Single-stage air compressors are smaller and easier to transport than two-stage units. Single-stage air compressors have one air intake, and two-stage air compressors have two air intakes. The difference between single-stage and two-stage air compressors largely depends on the number of times the air is compressed. A single-stage air compressor compresses the air once, while a dual-stage air compressor compresses the same amount of air twice.
air-compressor

low noise

Low noise air compressors are ideal for a variety of applications. While no air compressor is completely silent, some models are much quieter than others. For the Hitachi EC28M portable compressor, the noise level is 59 decibels. The compressor features steel rollers that protect the internal components and give it a sleek, modern look. It also has a one-gallon fuel tank and a half-horsepower drive.
Noise from air compressors can be distracting and reduce productivity. It is important to choose low-noise air compressors to keep employees healthy and happy at work. While noise is an unfortunate aspect of working on the shop floor, reducing it can improve productivity. By reducing distracting noise, employees can focus on their work and communicate more effectively. That means higher quality work and happier clients. If you’re looking for a low-noise air compressor, be sure to read the tips below.
Low noise air compressors are an excellent choice for businesses of all sizes. These powerful tools can run multiple tools simultaneously. The two water tanks are made of rust-resistant aluminum and are stackable. This air compressor is heavier and can handle large jobs with ease. It costs more than other air compressors, but it can handle a lot of work efficiently. CZPT Air Tools air compressors come with a one-year warranty and are highly recommended by contractors.
Noiseless air compressors are generally more expensive than comparable products, but they are worth the extra cost. Noiseless compressors are a good option for businesses that need to avoid disturbing nearby people. For example, you might want to consider a low-noise air compressor for a dental office, which cannot tolerate noise. Fortunately, this problem can be solved by relocating the compressor to a location that is more isolated from your workspace.
One brand of low-noise air compressors offers two models. The CZPT Air Tools 2010A features a large cast aluminum can, regulating pressure gauge, and two universal quick-connects. It produces 68 decibels of noise when it works. It has a large 8-gallon fuel tank capacity and has wheels and handles for easy transport. Its powerful engine produces a low noise level of 68 decibels.
Another popular low noise air compressor is the Makita MAC210Q Quiet Series. This model is capable of producing up to 71.5 decibels of sound, which is the amount of air it produces at 90PSI. The MAC210Q features a durable oil-free pump and weighs just 36 pounds with a handle and wheels. These compressors are easy to move and ideal for indoor work.
China Mini Air Compressor DC12V Vacuum Oil Free Oxygen Concentrator Compressor     air compressor for carChina Mini Air Compressor DC12V Vacuum Oil Free Oxygen Concentrator Compressor     air compressor for car
editor by czh 2022-12-06