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China high quality China Made Variable Frequency Drive with Pm Motor Oil Free Water Lubricated Screw Air Compressor manufacturer

Product Description

China made variable frequency drive with PM Motor oil free water lubricated screw air compressor 

1.About GREAT: 

GREAT air compressor, as 1 leading manufacture &exporter for screw air compressor in China. Founded in 1957 years, coving 20000 square meters. With over 200 skilled employees and 20 R&D research engineers, we focus on the research, production, sales and service for screw air compressor and relative products .Our goal is to provide the high grade and most energy saving compressor for the world customer.
    Our main products including screw air compressor, air dryer, air tanker, line filters and other relative compressed air products etc. we passed ISO and CE certificate. Germany standard and 60 years industry experience help us win the domestic and foreign customers praise .From 2016 opened to the world, now exporting to more than 100 countries. We have established a huge sales and service network at home and abroad. We can provide satisfied service such as consulting, training, repairing, spare parts suppling, etc.
 “GREAT” as famous china brand for air compressor, our mission is to become a world-famous high-end brand and service for oversea customers. Welcome more oversea agents, dealers and distributors to join us. We also can do the OEM service for big customers
Accoring to the busniness tenet of “high efficiency,engeryg saving, realiability and durable ” GREAT provide you with high-quality products and timely service as well as customized compressed air system solutions.

2. performance characteristics for water- lubricated oil free screw air compressor :

3. Advantages for oil-free water lubrication screw air compressor:

1). No oil, cleaner
The whole air compressor does not need to add any lubricating oil inside to make the outlet gas cleaner.
2). Stainless steel, safer
The parts in contact with compressed air in the system are made of 304 or 316 stainless steel to prevent pollution in the compression process and ensure the safety of gas.
3). low speed, high efficiency, more environmental protection
The main engine and motor are connected by elastic coupling, and there is no gearbox and other variable speed device, which makes the main engine and motor rotate at the same speed, reducing noise and vibration less.
The compression temperature of the host machine is about 50ºC, close to isothermal compression, effectively reducing energy consumption.
Using water as a lubricant, the entire life cycle of the equipment does not produce any waste oil discharge.

4).Simple structure and low maintenance cost

The machine structure is simple, easy to maintain, only need to replace the air rate and water filter element, no lubricating oil, greatly reduce the maintenance cost.

4. Details for GREAT oil free water lubricated screw air compressor :

5.Technical Parameters for oil-free water lubrication screw air compressor:

Model Max work pressure (Mpa) Flow air capacity (m³/min) Motor power  (kw) Noise
(dB)
Pipe dia. Of cooling water Cooling water volume
(T/H)
Lubricate water volume Dimension LXWXH
(mm)
Weight
(kg)
Air outlet
TKW-5VA/W 0.8 0.3~0.78 5.5 58 3/4″ 1.5 10 800x800x1100 460 3/4″
1.0 0.2~0.65
TKW-7VA/W 0.8 0.35~1.17 7.5 58 3/4″ 1.5 10 800x800x1100 510 3/4″
1.0 0.3~1.05
1.25 0.24~0.81
TKW-11VA/W 0.8 0.54~1.65 11 60 1″ 2.5 26 1200x760x1300 620 3/4″
1.0 0.45~1.42
1.25 0.35~1.10
TKW-15VA/W 0.8 0.75~2.43 15 63 1″ 3.5 26 1200x760x1300 670 3/4″
1.0 0.65~2.17
1.25 0.6~1.80
TKW-18VA/W 0.8 0.9~3.13 18.5 65 1″ 4 30 1400x900x1450 730 1″
1.0 0.9~2.82
1.25 0.6~2.05
TKW-22VA/W 0.8 1.1~3.52 22 65 1″ 5 30 1400x900x1450 780 1″
1.0 0.97~3.21
1.25 0.85~2.78
TKW-30VA/W 0.8 1.55~5.12 30 67 1 1/2″ 7 40 1550X1150X1500(A)
1500X1150X1300(W)
1150 1 1/4″
1.0 1.255~4.43
1.25 1.1~3.63
TKW-37VA/W 0.8 1.91~6.30 37 67 1 1/2″ 9 40 1550X1150X1500(A)
1500X1150X1300(W)
1200 1 1/4″
1.0 1.60~5.33
1.25 1.42~4.77
TKW-45VW 0.8 2.5~7.4 45 68 1 1/2″ 10 90 1800x1300x1750(A)
1800x1300x1680(W)
1490 2″
1.0 1.91~6.30
1.25 1.70~5.56
TKW-55VW 0.8 3.0~9.76 55 70 1 1/2″ 12 100 1980x1300x1750(A)
1800x1300x1680(W)
1570 2″
1.0 2.60~8.55
1.25 2.30~7.67
TKW-75VW 0.8 3.95~13.00 75 73 1 1/2″ 18 100 1800x1300x1750(W) 1750 2″
1.0 3.4~11.50
1.25 3.0~9.70
TKW-90VW 0.8 5.0~14.8 90 73 1 1 /2″ 20 120 2200x1550x1800 2450 2 1/2″
1.0 4.30~13.90
1.25 3.72~12.60
TKW-110VW 0.8 6.0~19.85 110 78 2″ 24 120 2200x1550x1800 2580 2 1/2″

 

1.0 5.0~16.66
1.25 4.65~15.56
TKW-132VW 0.8 6.75~23.10 132 78 2″ 30 120 2200x1550X1800 2700 2 1/2″
1.0 6.0~19.97
1.25 5.07~16.90
TKW-160VW 0.8 8.5~28.11 160 80 3″ 35 160 3000X1800X2100 3900 3″
1.0 7.6~25.45
1.25 6.7~22.52
TKW-185VW 0.8 10~33.97 185 80 3″ 38 160 3000X1800X2100 4050 3″
1.0 8.72~29.00
1.25 7.75~25.21
TKW-200VW 0.8 11.2~36.75 200 80 4″ 42 200 3100X1850X2100 4200 4″
1.0 9.68~32.78
1.25 9.2~29.24
TKW-220VW 0.8 12.2~39.67 220 80 4″ 47 200 3100X1850X2100 4400 4″
1.0 11.2~36.75
1.25 9.0~29.63
TKW-250VW 0.8 13.5~43.5 250 80 4″ 53 200 3100X1850X2100 4800 4″
1.0 12.2~39.30
1.25 10.2~34

 

4.Application :

6.Certification :

7. Packing and shipping :

8. FAQ Industrial Lubricated High Pressure Screw Air Compressor
Q1: Are you factory or trade company?  
A1: We are factory.
Q2: Warranty terms of your machine? 
A2: One year warranty for the machine and technical support according to your needs.
Q3: Will you provide some spare parts of the machines? 
A3: Yes, of course.
Q4: How long will you take to arrange production? 
A4: 380V 50HZ we can delivery the goods within 20 days. Other electricity or other color we will delivery within 30 days.
Q5: Can you accept OEM orders? 
A5: Yes, with professional design team, OEM orders are highly welcome!

9. Contact :

 

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Twin-Screw Compressor
Customization:
Available

|

air compressor

Can Oil-Free Air Compressors Be Used for Breathing Air Applications?

Yes, oil-free air compressors can be used for breathing air applications, but it is crucial to ensure that the compressor and the associated equipment meet the required standards and regulations for breathing air quality and safety. Here’s a detailed explanation of using oil-free air compressors for breathing air applications:

1. Compressor Design and Certification:

When considering the use of oil-free air compressors for breathing air applications, it is essential to select compressors that are specifically designed and certified for such purposes. Dedicated oil-free compressors designed for breathing air applications typically incorporate additional features and safeguards to ensure the production of clean and safe compressed air. These compressors undergo rigorous testing and certification processes to meet the stringent standards and regulations for breathing air quality.

2. Air Treatment and Filtration:

In breathing air applications, the compressed air must undergo thorough treatment and filtration to remove contaminants and ensure its safety for breathing. Oil-free compressors are typically equipped with advanced filtration systems, including pre-filters, coalescing filters, activated carbon filters, and sometimes additional stages such as sterile filters or high-efficiency particulate air (HEPA) filters. These filtration stages work together to eliminate particulates, moisture, odors, oil vapors, and other potential contaminants from the compressed air, ensuring its suitability for breathing air applications.

3. Compliance with Breathing Air Standards:

Oil-free compressors used for breathing air applications must comply with specific standards and regulations that define the acceptable limits for contaminants in breathing air. International standards such as ISO 8573 and national regulations, such as the Occupational Safety and Health Administration (OSHA) standards in the United States, set guidelines for breathing air quality and specify the maximum allowable levels of contaminants, including oil content, particulate matter, and moisture. Compressors used for breathing air applications should meet or exceed these standards to ensure the safety and health of individuals who rely on the compressed air for breathing.

4. Regular Maintenance and Monitoring:

To ensure the ongoing safety and quality of the breathing air produced by oil-free compressors, regular maintenance and monitoring are essential. This includes routine inspections, filter replacements, and adherence to recommended maintenance schedules. Regular monitoring of air quality parameters, such as oil content, oxygen levels, and microbiological contamination, can help identify any potential issues and ensure that the compressor continues to produce clean and safe breathing air.

It’s important to note that not all oil-free compressors are suitable for breathing air applications. It is necessary to select compressors specifically designed and certified for this purpose, ensuring they meet the required standards and regulations. Additionally, the entire breathing air system, including air storage cylinders, distribution lines, and breathing apparatus, must also meet the necessary safety standards and undergo regular inspections and maintenance.

By following these guidelines and using appropriately designed and certified oil-free compressors, it is possible to generate clean and safe breathing air for various applications, such as medical facilities, diving operations, firefighting, and respiratory protection in industrial settings.

air compressor

Can Oil-Free Compressors Be Integrated into Existing Systems?

Yes, oil-free compressors can be integrated into existing systems in many cases. Here’s a detailed explanation of the integration possibilities and considerations when incorporating oil-free compressors into existing systems:

1. Compatibility:

Before integrating an oil-free compressor into an existing system, it’s important to assess the compatibility between the compressor and the system. Consider factors such as the required air pressure and flow rate, the electrical requirements, and the physical space available for installation. Compare these requirements with the capabilities and specifications of the oil-free compressor to ensure a suitable match.

2. Installation:

The installation process may vary depending on the specific system and compressor configuration. In some cases, it may be a straightforward replacement of the existing compressor with the oil-free compressor. However, certain modifications or adjustments may be necessary to accommodate the differences between oil-lubricated and oil-free compressors. For example, oil-free compressors may require additional filtration or moisture removal equipment to maintain the desired air quality. It’s essential to follow the manufacturer’s installation guidelines and consult with qualified professionals if needed.

3. Piping and Connections:

When integrating an oil-free compressor into an existing system, the piping and connections need to be evaluated. The existing piping should be inspected for any potential issues such as leaks, corrosion, or inadequate sizing. Depending on the specific requirements of the oil-free compressor, modifications to the piping system may be necessary to ensure proper airflow, pressure drop, and connection compatibility. It’s crucial to ensure that the piping system can handle the air volume and pressure generated by the oil-free compressor without any restrictions or safety risks.

4. Control and Monitoring:

Integrating an oil-free compressor into an existing system may involve adjustments to the control and monitoring components. The control system should be capable of effectively operating and regulating the oil-free compressor based on the desired air pressure and flow requirements. This may require reprogramming or reconfiguring the control settings to accommodate the specific features and functionalities of the oil-free compressor. Additionally, monitoring systems should be updated to include relevant parameters specific to oil-free compressor operation, such as air purity levels or maintenance alerts.

5. Training and Familiarization:

When integrating an oil-free compressor into an existing system, it’s important to provide training and familiarization to the personnel responsible for operating and maintaining the equipment. The differences between oil-lubricated and oil-free compressors should be clearly explained, including any specific maintenance requirements or operational considerations. Training sessions can help ensure that the staff understands the new equipment and can effectively operate and maintain it in a safe and efficient manner.

6. Benefits and Considerations:

Integrating an oil-free compressor into an existing system offers several benefits. It can improve air quality, eliminate the risk of oil contamination, and enhance the performance and reliability of the compressed air system. However, it’s important to consider the initial investment costs, potential modifications required, and the overall compatibility with the existing system. Conducting a thorough cost-benefit analysis and consulting with experts can help determine the feasibility and potential advantages of integrating an oil-free compressor into the existing system.

In summary, oil-free compressors can generally be integrated into existing systems with proper assessment, planning, and installation procedures. Evaluating compatibility, ensuring appropriate installation, addressing piping and connection requirements, adjusting control and monitoring systems, providing adequate training, and considering the associated benefits and considerations are crucial steps in successfully integrating an oil-free compressor into an existing system.

air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:

1. Elimination of Oil Contamination:

One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.

2. Reduction of Oil Spills and Leaks:

Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.

3. Energy Efficiency:

Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.

4. Lower Environmental Footprint:

Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.

5. No Oil Contamination in Air Tools and Products:

Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.

It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.

China high quality China Made Variable Frequency Drive with Pm Motor Oil Free Water Lubricated Screw Air Compressor   manufacturer China high quality China Made Variable Frequency Drive with Pm Motor Oil Free Water Lubricated Screw Air Compressor   manufacturer
editor by CX 2024-05-06

China OEM Electric Silent Oil Free 7.5kw 11kw 15kw 22kw 37kw 45kw 55kw 75kw 90kw 110kw 132kw Screw Air Compressor 8bar-13bar with CE manufacturer

Product Description

 

Product Description

Product Name:Direct Driven Energy Saving PM VSD Screw Air Compressor
Power: 37KW 50HP
Pressure: 8bar
Air Flow: 6.2m3/min
Motor: Permanent Magent IP54 motor
Air End: CHINAMFG Brand
Noise: 70±2dBA
Size: 1250*1000*1340mm
Weight: 700kg

 

Detailed Photos

Product Parameters

Model Pressure Air Flow Power Noise Air Outlet Size Weight Dimensions
GTA-5.5PM 8bar/116psi 0.6m3/min 4kw/5.5hp 63 G 3/4 110 900*600*850
GTA-7.5PM 8bar/116psi 0.85m3/min 5.5kw/7.5hp 68 G 3/4 120 900*600*850
GTA-10PM 8bar/116psi 1.1m3/min 7.5kw/10hp 68 G 3/4 120 900*600*850
GTA-15PM 8bar/116psi 1.8m3/min 11kw/15hp 70 G 1 200 1000*700*1000
GTA-20PM 8bar/116psi 2.3m3/min 15kw/20hp 70 G 1 200 1000*700*1000
GTA-25PM 8bar/116psi 2.9m3/min 18.5kw/25hp 72 G 1 300 1300*790*1150
GTA-30PM 8bar/116psi 3.3m3/min 22kw/30hp 72 G 1 300 1300*790*1150
GTA-40PM 8bar/116psi 4.7m3/min 30kw/40hp 72 G 1 1/2 320 1300*790*1150
GTA-50PM 8bar/116psi 6.2m3/min 37kw/50hp 72 G 1 1/2 460 1400*950*1310
GTA-60PM 8bar/116psi 6.5m3/min 45kw/60hp 72 G1 1/2 600 1400*950*1310

 

Company Profile

FAQ

Q1: Warranty terms of your machine?
A1: One year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.

Q7: What’s your factory’s production capacity?
A7: About 2000 units per month.


  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Spare Parts
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Customization:
Available

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air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?

To troubleshoot common problems with oil-free compressor systems, follow these steps:

1. Check Power Supply:

Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.

2. Inspect Air Filters:

Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.

3. Check for Air Leaks:

Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.

4. Monitor Pressure Gauges:

Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.

5. Check for Excessive Heat:

Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.

6. Inspect Drains and Condensate Management:

Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.

7. Review Maintenance Records:

Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.

8. Consult Manufacturer’s Documentation:

Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.

9. Seek Professional Assistance:

If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.

Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer.air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China OEM Electric Silent Oil Free 7.5kw 11kw 15kw 22kw 37kw 45kw 55kw 75kw 90kw 110kw 132kw Screw Air Compressor 8bar-13bar with CE   manufacturer China OEM Electric Silent Oil Free 7.5kw 11kw 15kw 22kw 37kw 45kw 55kw 75kw 90kw 110kw 132kw Screw Air Compressor 8bar-13bar with CE   manufacturer
editor by CX 2024-04-26

China best 20 Year Factory Manufacturer Best Selling Oil-Free 7.5 Kw 8 Bar Screw Air Compressors air compressor CHINAMFG freight

Product Description

20 Year Factory Manufacturer Best Selling Oil-free 7.5 Kw 8 Bar Screw Air Compressors

 

Product Description

 

 

Model LGPM-10HP LGPM-15HP LGPM-20HP LGPM-30HP LGPM-50HP LGPM-60HP
Motor Power(KW) 7.5 11 15 22 37 45
Capacity/Pressure
(m3/min/MPa)
1.2/0.7 1.71/0.7 2.3/0.7 3.8/0.7 6.4/0.7 8.5/0.7
1.1/0.8 1.65/0.8 2.25/0.8 3.6/0.8 6.2/0.8 8.0/0.8
0.9/1.0 1.32/1.0 1.8/1.0 3.0/1.0 5.6/1.0 7.5/1.0
0.8/1.2 1.1/1.2 1.6/1.2 2.6/1.2 5.0/1.2 7.0/1.2
LubricLGPMing oil(L) 12 16 16 22 26 26
Noise db(A) 60-70±2 60-70±2 60-70±2 60-70±2 60-70±2 60-70±2
Length(mm) 780 1050 1050 1300 1470 1460
Width(mm) 600 700 700 850 1000 1000
Height(mm) 1571 1150 1150 1100 1380 1380
Weight(Kg) 215 335 335 465 630 825
       
Model LGPM-75HP LGPM-100HP LGPM-125HP LGPM-150HP LGPM-175HP LGPM-200HP
Motor Power(KW) 55 75 90 110 132 160
Capacity/Pressure
(m3/min/MPa)
10.5/0.7 13.2/0.7 16.2/0.7 21.0/0.7 24.6/0.7 31.0/0.7
10.0/0.8 13.0/0.8 15.8/0.8 20.0/0.8 23.0/0.8 30.0/0.8
8.5/1.0 10.9/1.0 14.0/1.0 18.0/1.0 21.0/1.0 26.0/1.0
7.6/1.2 9.8/1.2 12.8/1.2 16.0/1.2 18.8/1.2 22.0/1.2
LubricLGPMing oil(L) 54 54 72 90 90 90
Noise db(A) 70-76±2 70-76±2 70-76±2 70-76±2 70-76±2 70-76±2
Length(mm) 1900 1900 1900 2571 2571 2360
Width(mm) 1250 1250 1250 1590 1590 1610
Height(mm) 1600 1600 1600 1810 1810 1860
Weight(Kg) 1130 1230 1325 1520 1710 1850

 

 

Related Products

 

Certifications

 

 

 

 

Company Information

ZheJiang  Compressor Manufacturing Co., Ltd. is located in the logistics capital of China, 1 of the important birthplaces of Chinese civilization-HangZhou, ZheJiang Province. With professinal manufacturing experience and first -class comprehensive scientific and technological strength of the talent team, as the energy-saving compressor system leader and renowed in the industry.

 

We specializes in R & D and sales of power frequency ,permanent magnet frequency conversion ,two -stage compressor permanent magnet frequency conversion ,low -voltage and mobile screw air compressor . With a deep industry background , 1 step ahead ambition . With the professional enthusiasm for screw air compressor , team innovation , to meat the challenges of enterprise’s own determination and the rigorous attitude of excellence,products are strictly in accordance with IOS 9001 international quality procedures,to provide customers with energy -saving and reliable products .

 

We warmly welcomes people from all around the world to visit the company to guide the establishment of a wide range of business contacts and cooperation . Choosing HangZhou Atlas Air compressor Manufacturing Co.,Led.is to choose quality and service ,choose culture and taste ,choose a permanent and trustworthy partner !

Packaging & Shipping

 

FAQ
Q1: Are you factory or trade company? 
 A1: We are factory. Please check Our Company Profile.
 Q2: What the exactly address of your factory? 
 A2: Xihu (West Lake) Dis. Innovation Park, Zaoyuan Town, HangZhou, ZheJiang , China
 Q3: Warranty terms of your machine? 
 A3: 18 months warranty for the machine,technical support according to your needs.
 Q4: Will you provide some spare parts of the machines? 
 A4: Yes.
 Q5: How long will you take to arrange production? 
 A5: Deliver standard goods within 30days, Other customized goods is TBD.
 Q6: Can you accept OEM orders? 
 A6: Yes, with professional design team, OEM orders are highly welcome.
Contact us

 

  /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Support
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Customization:
Available

|

air compressor

What Are the Downsides of Using Oil-Free Air Compressors?

While oil-free air compressors offer numerous advantages, there are also some downsides to consider. Understanding these drawbacks is important when evaluating the suitability of oil-free compressors for specific applications. Here’s a detailed explanation of the downsides of using oil-free air compressors:

1. Higher Initial Cost:

Oil-free air compressors generally have a higher initial cost compared to oil-lubricated compressors. The design and technology used in oil-free compressors, such as specialized coatings, precision manufacturing, and advanced filtration systems, contribute to their higher price tag. This can be a significant factor for budget-conscious buyers or for applications where cost is a primary consideration. However, it’s important to weigh the initial cost against the long-term benefits and potential cost savings in terms of maintenance, energy efficiency, and reduced risk of oil contamination.

2. Reduced Durability:

Oil-free compressors may have slightly reduced durability compared to oil-lubricated compressors. The absence of oil for lubrication can result in increased wear on certain components, such as piston rings, valves, and bearings. However, modern advancements in materials and engineering have significantly improved the durability and lifespan of oil-free compressors. With proper maintenance and adherence to recommended operating conditions, oil-free compressors can still provide reliable performance over an extended period.

3. Higher Energy Consumption:

Oil-free air compressors typically have higher energy consumption compared to oil-lubricated compressors. The absence of oil for lubrication increases friction within the compressor, requiring more energy to overcome this resistance. However, advancements in compressor design, such as improved air ends, energy-efficient motors, and variable speed drives, have helped minimize this energy consumption gap. Additionally, the potential energy savings from eliminating the need for oil changes and reducing the risk of pressure drops due to oil contamination can offset the higher energy consumption over the compressor’s lifetime.

4. Limited Cooling Capacity:

Oil-free compressors may have limited cooling capacity compared to oil-lubricated compressors. Oil acts as a lubricant and coolant in oil-lubricated compressors, effectively dissipating heat generated during compression. In contrast, oil-free compressors rely on other cooling mechanisms, such as air or water cooling, which may have limitations in handling high heat loads. This can be a consideration for applications that require continuous or high-duty cycle operation in elevated ambient temperatures. Adequate cooling systems and proper monitoring of temperature limits are necessary to prevent overheating and ensure optimal performance of oil-free compressors.

5. Noisy Operation:

Oil-free air compressors are generally noisier compared to oil-lubricated compressors. The absence of lubricating oil can result in increased noise levels due to direct metal-to-metal contact between rotating and reciprocating parts. However, advancements in noise reduction technologies and sound insulation materials have helped mitigate this issue to some extent. Additionally, the noise level can vary between different models and brands of oil-free compressors, so it’s important to consider the specific noise requirements of the application and select a compressor that meets those criteria.

Despite these downsides, oil-free air compressors have become increasingly popular and widely used in various industries due to their advantages in providing clean, oil-free compressed air. It’s important to assess the specific requirements of the application, consider the trade-offs, and consult with compressed air experts to determine whether an oil-free compressor is the most suitable choice.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.

2. Reduced Friction and Mechanical Losses:

Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.

3. Optimized Air Delivery:

Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.

4. Variable Speed Drive (VSD) Capability:

Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.

5. Improved System Control and Monitoring:

Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.

6. Longer Service Life and Maintenance Intervals:

Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.

Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China best 20 Year Factory Manufacturer Best Selling Oil-Free 7.5 Kw 8 Bar Screw Air Compressors   air compressor CHINAMFG freightChina best 20 Year Factory Manufacturer Best Selling Oil-Free 7.5 Kw 8 Bar Screw Air Compressors   air compressor CHINAMFG freight
editor by CX 2024-04-10

China manufacturer Oil Free Air Compressor 160KW 215HP 10bar oil free air compressor screw blower on hot sale air compressor for car

Product Description

Screw type air compressor structure of a unique design, a compact, stylish appearance, high efficiency, small energy consumption, low noise characteristics and long life, is a smart environment-friendly products. Widely applied in metallurgy, machinery, chemicals, and mining, and electric power industries of the ideal gas source equipment.     
 
Advantage:

1.The third generation of advanced rotor and concise intake control system

2.Efficient centrifugal separator oil and gas, gas oil content is small,tube and core of long life . 

3. Efficient, low noise suction fan of the full use of export dynamic pressure increased effect of heat transfer (air-cooled) 

4. Automatic water-cooling system for large air compressor to provide more efficient 

5.Fault diagnosis system, the control panel is easy to operate 

6. Removable door, equipment maintenance, service convenient 

7.Micro-electronic processing so that temperature, pressure and other parameters are closely monitored .

Technical Parameters:

Model Discharge Pressure Discharge Air Volume Motor Power Noise Dimension(mm) Discharge Pipc.Dia Unit Weight
DEF330W 0.75MPa 9.15m³/min 55KW 80±3 2100x1500x1790 G1-1/2 2600KG
0.85MPa 9.11m³/min
1.05MPa 7.98m³/min
DEF450W 0.75MPa 12.51m³/min 75KW 80±3 2300x1600x1790 DN50 2800KG
0.85MPa 11.60m³/min
1.05MPa 10.81m³/min
DEF505W 0.75MPa 13.39m³/min 90KW 80±3 2300x1600x1790 DN50 3400KG
0.85MPa 13.37m³/min
1.05MPa 12.41m³/min
DEF710W 0.75MPa 19.96m³/min 110KW 82±3 2800x1800x1860 DN65 3450KG
0.85MPa 18.74m³/min
1.05MPa 16.40m³/min
DEF780W 0.75MPa 23.58m³/min 132KW 82±3 2800x1800x1860 DN65 3550KG
0.85MPa 22.13m³/min
1.05MPa 19.89m³/min
DEF950W 0.75MPa 26.85m³/min 160KW 82±3 2800x1800x1860 DN65 3950KG
0.85MPa 25.47m³/min
1.05MPa 23.51m³/min
DEF1060W 0.75MPa 29.73m³/min 185KW 82±3 2800x1800x1860 DN65 4500KG
0.85MPa 29.65m³/min
1.05MPa 26.79m³/min
DEF1180W 0.75MPa 33.49m³/min 200KW 85±3 3100x2150x2200 DN100 5000KG
0.85MPa 33.35m³/min
1.05MPa 29.89m³/min
DEF1270W 0.75MPa 35.97m³/min 220KW 85±3 3100x2150x2200 DN100 5200KG
0.85MPa 35.92m³/min
1.05MPa 33.28m³/min
DEF1510W 0.75MPa 42.85m³/min 250KW 85±3 3100x2150x2200 DN100 6400KG
0.85MPa 42.66m³/min
1.05MPa 38.3m³/min
DEF1650W 0.75MPa 46.73m³/min 280KW 85±3 3400x2400x2200 DN100 6400KG
0.85MPa 45.64m³/min
1.05MPa 42.61m³/min
DEF1815W 0.75MPa 51.41m³/min 315KW 90±3 3400x2400x2200 DN100 6400KG
0.85MPa 51.25m³/min
1.05MPa 46.47m³/min
DEF2060W 0.75MPa 58.44m³/min 355KW 90±3 3400x2400x2200 DN100 6400KG
0.85MPa 57.89m³/min
1.05MPa 50.99m³/min

PRODUCT HIGHLIGHTS

1.Clean air 100% oil-free, class 0 oil free air according to ISO8537-1  
 
2.Technology patent used in oil free compressed air system
 
3.Significant energy saving, environmental-friendly and pollution-free
 
4.Low operation and maintenance cost
 
5.Powerful MAM microcomputer controller and touch screen
 
6.Designed especially for medical, pharmacy, instrument, coating, chemical industry and food processing, etc. 

Product Applications:

Our Exhibition

Our service

1.Pre-sale service:

Act as a good adviser and assistant of clients enable them to get rich and generous returns on their investments . 
1.Select equipment model.
2.Design and manufacture products according to client’s special requirement ; 
3.Train technical personnel for clients .

2.Services during the sale:

1.Pre-check and accept products ahead of delivery .
2. Help clients to draft solving plans .

3.After-sale services:

Provide considerate services to minimize clients’ worries.
1.Complete After-sales service,professional engineers available to service machinery at home or oversea.
2. 24 hours technical support by e-mail.
3.Other essential technological service. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

After-sales Service: Online Support
Warranty: 1 Year Warranty
Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: DC Power
Cylinder Position: Vertical
Customization:
Available

|

air compressor

What Maintenance Is Required for Oil-Free Air Compressors?

Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:

1. Regular Filter Replacements:

Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.

2. Condensate Drainage:

Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.

3. Inspection of Air Hoses and Connections:

Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.

4. Monitoring Air Pressure and Temperature:

Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.

5. General System Checks:

Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.

6. Manufacturer’s Recommendations:

It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.

Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.

2. Reduced Friction and Mechanical Losses:

Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.

3. Optimized Air Delivery:

Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.

4. Variable Speed Drive (VSD) Capability:

Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.

5. Improved System Control and Monitoring:

Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.

6. Longer Service Life and Maintenance Intervals:

Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.

Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.

air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China manufacturer Oil Free Air Compressor 160KW 215HP 10bar oil free air compressor screw blower on hot sale   air compressor for carChina manufacturer Oil Free Air Compressor 160KW 215HP 10bar oil free air compressor screw blower on hot sale   air compressor for car
editor by CX 2024-02-17

China manufacturer 90kw Air Cooling Mute High Efficiency Oil Free Dry Twin Screw Industrial Two Stage Air Compressor with Good quality

Product Description

       

   Specification
  Model Capacitiy (FAD)M3/min Power kw Noise level db Weight KG
7bar 8.5bar 10bar Water Cooling Air Cooling
OFA1 OFA15 2.4 2.1 1.8 15 74   1,030
OFA22 3.7 3.2 2.7 22 74   1,070
OFA30 4.8 4.4 4.0 30 74   1,300
OFA37 5.9 5.3 5.0 37 74   1,355
OFA45 7.0 6.5 6.1 45 74   1,390
OFA2 OFA55 9.2 7.9 7.3 55 74   1,860
OFA75 12.2 11.2 10.7 75 74   1,935
OFA90 14.7 13.5 12.7 90 74   2,000
OFA3 OFA110 19.3 17.2 16.0 110 74   3,660
OFA132 22.9 19.5 18.8 132 74   3,700
OFA4 OFA160 29.4 25.7 23.8 160 74   5,300
OFA200 36.6 33.1 30.4 200 74   5,380
OFA250 44.5 41.0 37.4 250 74   5,450
OFA275 47.4 43.0 41.0 275 74   5,500
OFA5 OFA315 51.5 47.6 46.0 315 74   6,000
OFA355 56.3 52.6 50.4 355 74   9,050
OFW1 OFW37 5.9 5.3 5.0 37 74 1,355  
OFW45 7.0 6.5 6.1 45 74 1,450  
OFW2 OFW55 8.8 7.9 7.3 55 74 1,800  
OFW75 11.9 11.2 10.7 75 74 1,850  
OFW90 14.3 13.5 12.7 90 74 1,925  
OFW3 OFW110 19.1 17.1 16.0 110 74 2,635  
OFW132 21.9 19.6 18.9 132 74 2,760  
OFW4 OFW160 28.3 26.1 24.2 160 74 3,850  
OFW200 36.1 33.1 30.4 200 74 4,000  
OFW250 43.1 41.0 37.0 250 74 4,100  
OFW275 46.4 43.0 41.0 275 74 4,300  
OFW5 OFW315 50.9 47.6 46.0 315 74 6,550  
OFW355 56.3 52.6 50.4 355 74 6,950  
OFW400 62.1 57.8 55.8 400 74 7,050  
OFW450 76.5 71.5 63.8 450 74 8,400  
OFW500 83.9 78.3 73.1 500 74 8,400  
OFW630 102.9 95.7 89.0 630 74 9,125  
OFW750 122.8 109.6 101.8 750 74 9,225  

Company Profile

       ZheJiang Napu compressor Technology Co.,LTD was established in 2012  based in ZheJiang ,specializing in oil-free rotary screw air compressors, offering a wide range of products from airends to compressors . 
       With over 10 years experience in oil free screw air compressor. NAPU Compressor is compliant with ISO 8573-1, Class 0 standard and audited by TUV Rheinland and China National Quality Inspection Center of Compressor and Refrigerator.   
        The company is also compliant with ISO 9001:14001 and is CHINAMFG in the domestic market for its quality-driven culture. The oil-free compressors manufactured by the company are used in a variety of sectors including some of our valued clients like CASC-China Aerospace Science Corporation, NORINCO-China North Industries Group, CNNC-China National Nuclear Group, CHANG AN AUTO, SINOPHARM, BYD and CALT and Sino-Chemical etc.
         Continuous improvement in productivity and efficiency is our goal, and we continue to offer an extensive services including our own branded oil-free compressor package as well as after-sales services for other leading brands.

 

Product Features

1. In house designed airend
2. 100% oil free air certified by Germany TUV.
3. Double-layer structure to reduce he noise.
4. Air Cooling and Water cooling are available.
5. VSD control are available.
6.Touch Screen PLC with preset running schedule, more intelligent control.
7.OEM&ODM service are accepted

 

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of oil free air compressors. More than 20 years of experience in air compressor manufacturing.
 
Q2. What’s payment term ?
A: T/T, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.
 
Q3. How about your after-sales service ?
A: 1.We can provide customers with installation and commissioning online instructions.
   
Q4. How about your warranty?
A: One year for the whole machine and 5 years for screw air end, except consumable spare parts.
 
Q5. Do you have any certificate ?
A: Yes, we can offer CE ,ISO  and certificate as clients’ demande.
 
 
Q6. How do you control quality ?
A: 1. The raw materials are strictly inspected
    2. Each compressor must pass at least 8 hours of continuous testing before leaving the factory.
  
Q7.How long could your air compressor be used?
A: Usually, more than over 10 years.

After-sales Service: Online Support
Warranty: 12 Months
Lubrication Style: Oil-free
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

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air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

Can Oil-Free Air Compressors Be Used in Cold Climates?

Yes, oil-free air compressors can be used in cold climates. Here’s a detailed explanation of the considerations and adaptations that may be necessary when using oil-free compressors in cold weather:

1. Cold-Start Capability:

Oil-free compressors should be designed and equipped with features that enable them to start and operate reliably in cold temperatures. This includes components such as low-temperature lubricants, preheating systems, and specialized insulation to prevent freezing or damage to critical parts.

2. Compressed Air Drying:

In cold climates, the moisture content in the compressed air can condense and freeze, leading to operational issues and potential damage to the compressed air system. It is crucial to incorporate proper compressed air drying equipment, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air and prevent freezing within the system. This ensures the production of dry and reliable compressed air even in cold weather conditions.

3. Freeze Protection:

Special attention should be given to protecting the compressor and associated components from freezing. This may involve insulation, heat tracing, or the use of frost protection heaters in critical areas susceptible to freezing, such as air intakes, valves, filters, and condensate drains. Adequate insulation can help maintain optimal operating temperatures and prevent freezing-related issues.

4. Cold Weather Lubricants:

In extremely cold climates, it is essential to use specific lubricants that are designed to perform effectively at low temperatures. These lubricants should have low pour points and be capable of providing sufficient lubrication and protection to the compressor’s moving parts even in cold environments. Using the appropriate lubricants ensures reliable operation and prevents damage to the compressor during cold starts and operation.

5. Preventive Maintenance:

Regular preventive maintenance is crucial when using oil-free compressors in cold climates. It is essential to follow the manufacturer’s recommendations for maintenance tasks such as filter replacements, lubricant changes (if applicable), and inspection of critical components. Cold weather conditions can exacerbate wear and tear on equipment, so proper maintenance helps identify and address potential issues before they lead to operational problems.

6. Monitoring and Control:

Implementing advanced monitoring and control systems can provide real-time information about the compressor’s performance in cold climates. Monitoring parameters such as temperature, pressure, and system efficiency can help identify any deviations or potential issues caused by low temperatures. Additionally, control systems can optimize compressor operation and adjust parameters to ensure efficient performance in cold weather conditions.

It’s important to consult the manufacturer’s specifications and guidelines for the specific oil-free compressor model being used, as they may provide additional recommendations or requirements for operating the compressor in cold climates. Adhering to these guidelines and implementing appropriate adaptations will help ensure the reliable and efficient performance of oil-free air compressors in cold weather environments.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China manufacturer 90kw Air Cooling Mute High Efficiency Oil Free Dry Twin Screw Industrial Two Stage Air Compressor   with Good qualityChina manufacturer 90kw Air Cooling Mute High Efficiency Oil Free Dry Twin Screw Industrial Two Stage Air Compressor   with Good quality
editor by CX 2023-11-02

China manufacturer 100% Oil Free Electric Stationary Screw Oil Free Air Compressor lowes air compressor

Product Description

100% Oil Free Electric Stationary Screw Oil Free Air Compressor 

       ZAKF compressor manufacturing co.,ltd is a professional air compressor research, development and production of large enterprises. CHINAMFG is 1 of China large professional screw air compressor manufacturer, and the OEM air compressor platform in china.

      ZAKF compressor Design, manufacturing at a high starting point, advanced technology, superior level of systematization, its core competencies to guide the development trend of the industry, stable and reliable. ZAKF import advanced technology from europe, through constant practice and improvement, design a new generation of “ZAKF” air compressor. Improved quality assurance manual, advanced production process, control management program files comprehensive, standardized, ensuring high quality brand name products “ZAKF”, stable and durable. High quality, intimate service get the praise from users all over the world.

     

 

 

Advantage of CHINAMFG air compressor

We offer you a caring controller interface,it will guide you very easily control of air compressor,to provide the source
 

Xihu (West Lake) Dis.nized window prompts,

showing a variety of languages including stick out a HangZhou,Chinese,Words,human–computer exchange of information convenient,and can upgrade the software.
 

Electric control system

Reliable quality of Schneider electric element to ensure the long-term,without machine avoidance operation,low energy consumption,reduced low operation cost.
 

Safe,efficient air filter system

Long life filter design,filter large area,small air breathing resistance,in deep keep air clean and free of impurities.

Efficient oil filter
More effectively remove impurities in lubricating oil quality and deterioration ,the maximum in deep the service life of the host.

Efficient separation of oil and gas
Large volume of oil and gas in the whole barrel the internal pressure ratio optimization ,stability fixed source
Oil and gas separation effect is excellent,by cyclone separation,gravity separation, oil the 3 stage of the oil separation and fine processing .after the compressed air oil products the amount is controlled in an ideal range.
 

Body damping device

Effectively reduce the rotation of the body to avoid vibration,low frequency noise by CHINAMFG resonance produced by the transmission .
Elastic coupling
With the main motor of screw extrude the elastic shaft coupling then ,the maximum guarantee.to the credibility of the connection,transmission high efficiency.

High quality motor
Using high-quality name brand motor,protection grade IP23,insulation grade f ,also according to the user special requirement separate design.
 

Warranty

compressor machine :  1year
Airend : 2years
Motor : 1year 
 

ZAKF Screw Air Compressor USE on The World


 

Our Customer

 

Contact
 

 

  
  

   

    

 
  

   

    

  
  

   

   

Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Vertical
Structure Type: Semi-Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

Are There Any Specific Safety Considerations When Using Oil-Free Compressors?

Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:

1. Electrical Safety:

Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.

2. Pressure Safety:

Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.

3. System Ventilation:

Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.

4. Preventing Injuries:

When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.

5. Maintenance and Inspection:

Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.

6. Emergency Preparedness:

Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.

It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.

air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:

1. Elimination of Oil Contamination:

One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.

2. Reduction of Oil Spills and Leaks:

Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.

3. Energy Efficiency:

Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.

4. Lower Environmental Footprint:

Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.

5. No Oil Contamination in Air Tools and Products:

Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.

It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.

China manufacturer 100% Oil Free Electric Stationary Screw Oil Free Air Compressor   lowes air compressorChina manufacturer 100% Oil Free Electric Stationary Screw Oil Free Air Compressor   lowes air compressor
editor by CX 2023-10-27

China Custom 8 Bar Silent Industrial Electric Medical Oil Free Screw Air Compressor manufacturer

Product Description

Product Description

8 Bar Silent Industrial Electric Medical Oil Free Screw Air Compressor

Oil-free frequency conversion screw air compressor

1. The permanent magnet motor adopts high-efficiency rare-earth magnets, which does not lose magnetism at 180°C and has a long service life. it saves about 6% to 7% of energy compared with ordinary variable frequency motors.The highest efficiency can be exerted in a wider range, making the air compressor more energy-efficient.

2. Constant pressure control
It can realize high-precision constant pressure control with pressure fluctuation range of 0.01MPa.

3. Variable frequency soft start
Eliminate the CHINAMFG current during starting, avoid grid impact, avoid current impact through step-by-step speed adjustment, and improve flexibility.

4. Eliminate no-load
The compressor can eliminate no-load during operation and reduce ineffective energy consumption.

5.High-performance vector control
Low-frequency starting torque is large, and running current is small, ensuring the minimum temperature rise of the motor within a wide speed range.Get a reasonable torque to drive the air compressor to run smoothly.

Product features

1. Optimal water lubricating screw unit
The oil-free water lubricating screw unit adopts PEEK ultra-high-strength ultra-wear-resistant molecular material and
aerospace-grade all-stainless steel rotor. The rotor and housing are made of stainless steel, as are the system piping.

2. Class 0 Oil-free
Water is used for lubrication, cooling, sealing and noise reduction. 100% oil-free and pollution-free, the used water is
environmentally friendly and can be discharged directly.

3. Reliable Solenoid Valve
ODE solenoid valves are selected, with sensitive response and small power.

4. Less consumables and easy operation
Air filter and water filter only. Lubricating water is automatically replenished and drained regularly.

Technical parameter
 

Model Air Delivery (m3/min) Power (kW) Lubricating water
amount (Liters)
Cooling water amount T/Hour Cooling
water inlet/outlet diameter
Noise dB(A) Outlet diameter Dimension (mm)
8 bar 10 Bar 12.5 bar L*W*H
RW-08A/W 1.17 1.05 0.81 7.5 10 2.0 3/4″ 58 3/4″ 800*800*1200
RW-11A/W 1.65 1.42 1.10 11 26 2.5 1″ 60 3/4″ 1150*755*1340
RW-15A/W 2.43 2.17 1.80 15 26 3.5 1″ 63 3/4″ 1150*755*1340
RW-18A/W 3.13 2.82 2.05 18.5 30 4.0 1″ 65 1″ 1400*900*1450
RW-22A/W 3.52 3.21 2.78 22 30 5.0 1″ 65 1″ 1400*900*1450
RW-30A/W 5.12 4.43 3.63 30 40 7.0 1 1/2″ 67 1 1/4″ 1550*1150*1550(A) 1500*1150*1300(W)
RW-37A/W 6.30 5.33 4.77 37 40 9.0 1 1/2″ 67 1 1/4″ 1550*1150*1550(A) 1500*1150*1300(W)
RW-45A/W 7.40 6.30 5.56 45 90 10.0 1 1/2″ 68 2″ 1980*1300*1760(A) 1800*1300*1670(W)
RW-55A/W 9.60 8.55 7.67 55 120 12.0 1 1/2″ 70 2″ 1980*1300*1760(A) 1800*1300*1670(W)
RW-75A/W 13.00 11.50 9.70 75 120 18.0 1 1/2″ 73 2″ 2100*1600*1900(A) 2200*1500*1800(W)
RW-90A/W 14.80 13.90 12.60 90 180 20.0 1 1/2″ 73 2 1/2″ 2400*1600*2000(A) 2200*1500*1800(W)
RW-110A/W 19.85 16.66 15.56 110 180 24.0 2″ 78 2 1/2″ 3000*1700*2250(A) 2200*1500*1800(W)
RW-132A/W 23.10 19.97 16.90 132 240 30.0 2″ 78 2 1/2″ 3000*1700*2250(A) 2200*1500*1800(W)
RW-160W 28.11 25.45 22.52 160 240 35.0 3H 80 DN80 2700*2800*2050
RW-185W 33.97 29.00 25.21 185 300 38.0 3″ 80 DN80 2700*2800*2050
RW-200W 36.75 32.78 29.24 200 300 42.0 4″ 80 DN100 2700*2800*2050
RW-220W 39.67 36.75 29.63 220 360 47.0 4″ 80 DN100 2700*2800*2050
RW-250W 43.50 39.30 34.00 250 360 58.0 4″ 80 DN100 2700*2800*2050
Note:” A” means air cooling,” W” means water cooling.

 

 

Certifications

Company Profile

ZheJiang CHINAMFG Machinery Co., Ltd. is a company dedicated to the production and research and development of various gas compression equipment. The company was established in 2012 and has a total of 5 licensed technical engineers. Mainly engaged in air, nitrogen, CO2 and other special gas compression equipment and after-treat equipment. With the development in recent years, the company has established a foreign trade team in ZheJiang , and hired foreign trade consultants with 10 years of industry experience to better serve customers worldwide. With excellent quality and the support of 30 distributors worldwide, our annual sales in 2018 exceeded 5 million US dollars. We look CHINAMFG to working with you to create a better tomorrow!

Exhibitions

Packaging & Shipping

FAQ

Q1. Are you trading company or manufacture ?
A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

 

Q2. How long is the delivery time ?
A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

 

Q3. What’s payment term ?
A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

 

Q4. How about your after-sales service ?
A: 1.Provide customers with installation and commissioning online instructions.
     2. Well-trained engineers available to overseas service.
     3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

 

Q5. How about your warranty?
A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

 

Q6. Do you have any certificate ?
A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

 

Q7. What about the maintenance ?
A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

 

Q8. How do you control quality ?
A: 1. The raw materials are strictly inspected
     2. Some key parts are imported from overseas
     3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

 

Q9. Do you offer OEM service ?
A: Yes.Both OEM & ODM service can be accepted.

 

Q10.How long could your air compressor be used?
A: Generally, more than 10 years.

 

After-sales Service: Online Support
Warranty: 2year
Lubrication Style: Oil-free
Samples:
US$ 31500/set
1 set(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can Oil-Free Air Compressors Be Used for Breathing Air Applications?

Yes, oil-free air compressors can be used for breathing air applications, but it is crucial to ensure that the compressor and the associated equipment meet the required standards and regulations for breathing air quality and safety. Here’s a detailed explanation of using oil-free air compressors for breathing air applications:

1. Compressor Design and Certification:

When considering the use of oil-free air compressors for breathing air applications, it is essential to select compressors that are specifically designed and certified for such purposes. Dedicated oil-free compressors designed for breathing air applications typically incorporate additional features and safeguards to ensure the production of clean and safe compressed air. These compressors undergo rigorous testing and certification processes to meet the stringent standards and regulations for breathing air quality.

2. Air Treatment and Filtration:

In breathing air applications, the compressed air must undergo thorough treatment and filtration to remove contaminants and ensure its safety for breathing. Oil-free compressors are typically equipped with advanced filtration systems, including pre-filters, coalescing filters, activated carbon filters, and sometimes additional stages such as sterile filters or high-efficiency particulate air (HEPA) filters. These filtration stages work together to eliminate particulates, moisture, odors, oil vapors, and other potential contaminants from the compressed air, ensuring its suitability for breathing air applications.

3. Compliance with Breathing Air Standards:

Oil-free compressors used for breathing air applications must comply with specific standards and regulations that define the acceptable limits for contaminants in breathing air. International standards such as ISO 8573 and national regulations, such as the Occupational Safety and Health Administration (OSHA) standards in the United States, set guidelines for breathing air quality and specify the maximum allowable levels of contaminants, including oil content, particulate matter, and moisture. Compressors used for breathing air applications should meet or exceed these standards to ensure the safety and health of individuals who rely on the compressed air for breathing.

4. Regular Maintenance and Monitoring:

To ensure the ongoing safety and quality of the breathing air produced by oil-free compressors, regular maintenance and monitoring are essential. This includes routine inspections, filter replacements, and adherence to recommended maintenance schedules. Regular monitoring of air quality parameters, such as oil content, oxygen levels, and microbiological contamination, can help identify any potential issues and ensure that the compressor continues to produce clean and safe breathing air.

It’s important to note that not all oil-free compressors are suitable for breathing air applications. It is necessary to select compressors specifically designed and certified for this purpose, ensuring they meet the required standards and regulations. Additionally, the entire breathing air system, including air storage cylinders, distribution lines, and breathing apparatus, must also meet the necessary safety standards and undergo regular inspections and maintenance.

By following these guidelines and using appropriately designed and certified oil-free compressors, it is possible to generate clean and safe breathing air for various applications, such as medical facilities, diving operations, firefighting, and respiratory protection in industrial settings.

air compressor

Can Oil-Free Air Compressors Be Used in Cold Climates?

Yes, oil-free air compressors can be used in cold climates. Here’s a detailed explanation of the considerations and adaptations that may be necessary when using oil-free compressors in cold weather:

1. Cold-Start Capability:

Oil-free compressors should be designed and equipped with features that enable them to start and operate reliably in cold temperatures. This includes components such as low-temperature lubricants, preheating systems, and specialized insulation to prevent freezing or damage to critical parts.

2. Compressed Air Drying:

In cold climates, the moisture content in the compressed air can condense and freeze, leading to operational issues and potential damage to the compressed air system. It is crucial to incorporate proper compressed air drying equipment, such as refrigerated dryers or desiccant dryers, to remove moisture from the compressed air and prevent freezing within the system. This ensures the production of dry and reliable compressed air even in cold weather conditions.

3. Freeze Protection:

Special attention should be given to protecting the compressor and associated components from freezing. This may involve insulation, heat tracing, or the use of frost protection heaters in critical areas susceptible to freezing, such as air intakes, valves, filters, and condensate drains. Adequate insulation can help maintain optimal operating temperatures and prevent freezing-related issues.

4. Cold Weather Lubricants:

In extremely cold climates, it is essential to use specific lubricants that are designed to perform effectively at low temperatures. These lubricants should have low pour points and be capable of providing sufficient lubrication and protection to the compressor’s moving parts even in cold environments. Using the appropriate lubricants ensures reliable operation and prevents damage to the compressor during cold starts and operation.

5. Preventive Maintenance:

Regular preventive maintenance is crucial when using oil-free compressors in cold climates. It is essential to follow the manufacturer’s recommendations for maintenance tasks such as filter replacements, lubricant changes (if applicable), and inspection of critical components. Cold weather conditions can exacerbate wear and tear on equipment, so proper maintenance helps identify and address potential issues before they lead to operational problems.

6. Monitoring and Control:

Implementing advanced monitoring and control systems can provide real-time information about the compressor’s performance in cold climates. Monitoring parameters such as temperature, pressure, and system efficiency can help identify any deviations or potential issues caused by low temperatures. Additionally, control systems can optimize compressor operation and adjust parameters to ensure efficient performance in cold weather conditions.

It’s important to consult the manufacturer’s specifications and guidelines for the specific oil-free compressor model being used, as they may provide additional recommendations or requirements for operating the compressor in cold climates. Adhering to these guidelines and implementing appropriate adaptations will help ensure the reliable and efficient performance of oil-free air compressors in cold weather environments.

air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:

1. Elimination of Oil Contamination:

One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.

2. Reduction of Oil Spills and Leaks:

Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.

3. Energy Efficiency:

Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.

4. Lower Environmental Footprint:

Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.

5. No Oil Contamination in Air Tools and Products:

Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.

It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.

China Custom 8 Bar Silent Industrial Electric Medical Oil Free Screw Air Compressor   manufacturer China Custom 8 Bar Silent Industrial Electric Medical Oil Free Screw Air Compressor   manufacturer
editor by CX 2023-10-24

China Hot selling 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 160kw 8-12.5 Bar manufacturer

Product Description

Lead Time

Product Description

TR-160VA/W 0.8-1.25Mpa 8-12.5Bar 6.7-28.11m3/min 160KW water lubrication screw low noise oil free air compressor

Specifications
 

Model

Maximum

working

Pressure

FAD

Motor

Power

Noise

Pipe diameters of

cooling water

in and out

Quantity of 
cooling water

Quantity of

lubricating

water

Dimension Weight

Air

outlet

 Inlet water

32ºC 

L*W*H
Mpa M3/min KW DB  T/H L mm KG
TR-110VA/W 0.8 6.0-20.2 110 77 2″ 24 120 22.4) optimized design, large rotor, low rotary speed (within 3000r/min), without the gearbox.

direct connection drive, it has a lower rotary speed and longer life compared with dry oil-free screw air compressor(10000r/min-20000r/min).

12. Automatic Cleaning System

The function of automatic water exchange and automatic system cleaning can be realized, and the interior of the compressor is more clean and sanitary.
 

Introduction

Company Information

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Lubrication Style: Oil-free
Cooling System: Water Cooling
Power Source: AC Power
Structure Type: Closed Type
Installation Type: Stationary Type
Type: Single Screw Compressor
Samples:
US$ 34000/Piece
1 Piece(Min.Order)

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air compressor

How Do Oil-Free Compressors Contribute to Clean Compressed Air?

Oil-free compressors play a crucial role in delivering clean compressed air for various applications. Their design and operation eliminate the risk of oil contamination, ensuring the quality and purity of the compressed air output. Here’s a detailed explanation of how oil-free compressors contribute to providing clean compressed air:

1. Elimination of Oil Contamination:

The primary advantage of oil-free compressors is that they eliminate the presence of oil in the compressed air stream. In traditional oil-lubricated compressors, lubricating oil is used to reduce friction, cool the compressor, and seal internal components. However, this oil can contaminate the compressed air, leading to potential issues in sensitive applications such as food and beverage production, pharmaceuticals, electronics manufacturing, and painting. Oil-free compressors eliminate the risk of oil carryover, ensuring that the compressed air remains free from oil contaminants.

2. Advanced Filtration Systems:

Oil-free compressors are equipped with advanced filtration systems to remove particulates, moisture, and other contaminants from the intake air. These filtration systems typically consist of pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, while coalescing filters capture smaller particles and coalesce water vapor into droplets. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons. These filtration stages work together to ensure that the compressed air is clean, dry, and free from contaminants.

3. Enhanced Air Quality:

By eliminating oil contamination and incorporating effective filtration systems, oil-free compressors contribute to enhanced air quality in compressed air systems. Clean compressed air is essential in applications where air purity is critical to product quality, process integrity, and the health and safety of personnel. For example, in the food and beverage industry, oil-free compressors help maintain the purity of compressed air used in food processing, packaging, and storage, preventing any potential product contamination. Similarly, in pharmaceutical manufacturing, oil-free compressors ensure that the compressed air meets the stringent air quality standards required for drug production.

4. Reduced Maintenance Requirements:

Oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors. The absence of oil means there is no need for oil changes, oil filter replacements, or oil analysis. This not only reduces maintenance costs but also eliminates the risk of oil leaks or oil-related component failures. Furthermore, without oil in the system, there is no need for oil-water separation equipment, reducing the complexity and maintenance needs of the compressed air system. The simplified maintenance routine contributes to the overall cleanliness and reliability of the compressed air supply.

5. Compliance with Industry Standards:

Oil-free compressors are designed and built to comply with industry standards and regulations related to air quality and purity. These standards, such as ISO 8573, define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors are engineered to meet or exceed these standards, ensuring that the compressed air generated is suitable for use in critical applications. Compliance with industry standards provides assurance to users that the compressed air is clean and meets the required specifications.

Oil-free compressors are highly valued in industries where clean compressed air is essential. Their ability to eliminate oil contamination, incorporate advanced filtration systems, deliver enhanced air quality, reduce maintenance requirements, and comply with industry standards makes them an ideal choice for applications that demand clean and reliable compressed air.

air compressor

How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?

To troubleshoot common problems with oil-free compressor systems, follow these steps:

1. Check Power Supply:

Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.

2. Inspect Air Filters:

Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.

3. Check for Air Leaks:

Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.

4. Monitor Pressure Gauges:

Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.

5. Check for Excessive Heat:

Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.

6. Inspect Drains and Condensate Management:

Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.

7. Review Maintenance Records:

Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.

8. Consult Manufacturer’s Documentation:

Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.

9. Seek Professional Assistance:

If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.

Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer.air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China Hot selling 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 160kw 8-12.5 Bar   manufacturer China Hot selling 2021 New High Efficiency (30% Energy Saving) Single Screw Air Compressor 100% Oil-Free Low Pressure Compressors 160kw 8-12.5 Bar   manufacturer
editor by CX 2023-10-16

China manufacturer 240kw/325HP 7-10bar Trogy-325A Diesel Driven Portable Mobile Screw Air Compressor best air compressor

Product Description

TROGY-325A 240KW 325HP 0.7Mpa-1.0Mpa portable air compressor for sand blasting 

Product Description

Product Parameters

Model TROGY-325AH
Power(KW) 240
Horse Power(HP) 325
Capacity & Pressure(m3/min)(Mpa) 33.8/0.7
32.0/0.8
30.0/0.85
28.8/1.0
Rotary Speed(rpm) 2200
Logon Mode Diesel Engine,   Direct Starting         
Voltage(v) 24V
Supply Air Temperature ≤80ºC
Cooling Type Air cooling compressor,water cooling diesel
Diesel Engine CUMMINS6CTA8.9-C325
Dimension (mm) with wheels Length With tow-bar 5000
Without two-bar 3690
Width 2050
Height 2050
Air Outlet Dia. 2-2″,1-1″
Weight(kg) 4000

 

Model Capacity & Pressure (m3/min)(Mpa) Power (KW) Horse Power (HP) Diesel Engine
TROGY-50A 3.3/0.7,3.15/0.8,3.0/0.85,2.85/1.0 40KW 50HP ISUZU4JB1
TROGY-50AH 4.6/0.7,4.5/0.8,4.4/0.85,4.2/1.0 40KW 50HP ISUZU4JB1
TROGY-67A 3.5/0.7,3.15/0.8,3.0/0.85,2.85/1.0 50KW 67HP DEUTZ F4L912G140
TROGY-67AH 5.1/0.7,5/0.8,4.6/0.85,4.2/1.0 50KW 67HP DEUTZ F4L912G140A
TROGY-85A 6.6/0.7,6.2/0.8,5.8/0.85,5.3/1.0 62KW 85HP ISUZU4JB1T
TROGY-102A 7.0/0.7,6.6/0.8,6.3/0.85,6.0/1.0 75KW 102HP CUMMINS 4BT3.9-C100
TROGY-105A 9.0/0.7,8.5/0.8,8.4/0.85,8.0/1.0 77KW 105HP CUMMINS 4BT3.9-C105
TROGY-145A 12.0/0.7,11.2/0.8 110KW 145HP CUMMINS 6BT5.9-C150
TROGY-145AH 11.0/0.85,10.5/1.0 110KW 145HP CUMMINS 6BT5.9-C170
TROGY-220A 21.0/0.7,20.0/0.8 160KW 220HP CUMMINS 6CTA8.3-C215
TROGY-220AH 19.0/0.85,18.0/1.0 160KW 220HP CUMMINS 6CTA8.3-C215
TROGY-325A 33.8/0.7,32.0/0.8,30.0/0.85,28.8/1.0 240KW 325HP CUMMINS 6CTA8.9-C325

 

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: Diesel Engine
Structure Type: Closed Type
Installation Type: Movable Type
Type: Single Screw Compressor
Samples:
US$ 100000/Piece
1 Piece(Min.Order)

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Customization:
Available

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air compressor

What is the role of air compressors in power generation?

Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

1. Combustion Air Supply:

Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

2. Instrumentation and Control:

Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

3. Cooling and Ventilation:

In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

4. Cleaning and Maintenance:

Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

5. Pneumatic Tools and Equipment:

In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

6. Nitrogen Generation:

Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

7. Start-up and Emergency Systems:

Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

air compressor

What are the environmental considerations when using air compressors?

When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:

Energy Efficiency:

Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.

Air Leakage:

Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.

Noise Pollution:

Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.

Emissions:

While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.

Proper Waste Management:

Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.

Sustainable Practices:

Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.

By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.

air compressor

How do you choose the right size of air compressor for your needs?

Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

China manufacturer 240kw/325HP 7-10bar Trogy-325A Diesel Driven Portable Mobile Screw Air Compressor   best air compressorChina manufacturer 240kw/325HP 7-10bar Trogy-325A Diesel Driven Portable Mobile Screw Air Compressor   best air compressor
editor by CX 2023-10-10

China manufacturer Industrial Oil Free Small Silent Rotary Screw Air Compressor manufacturer

Product Description

COMPANY PROFILE

KY-200KYG Air Compressor (can be customized) :

GENERAL FEATURES:
Permanent magnet inverter compressor because of its energy saving and high efficiency has become a hot and bright spot of the industry, the original air compressor energy consumption on the market, is gradually being the permanent magnet inverter compressor to replace or replacement, users can directly bring cost saveing of 20%-40%.
With the development of science and technology, air compressor is widely used in many industries such as machinery, metallurgy, building materials, electric power, chemical industry, food, textile and so on. However, the air compressor belongs to the high energy consumption equipment, power consumption in some industries accounted for more than 30% og the power consumption of production, it is commonly known as “electric tiger”.
SPECIAL FEATURES:
1,AIR PRESSURE STABILLTY
Due to the use of screw air compressor variable frequency stepless speed regulation characteristics of inverter, inverter controller or regulator through internal PID, can smoothly start; on consumption volatility is relatively large occasions, and can quicklyh adjust the response. Compared with the upper and lower limit switch control of the power frequency operation, the air pressure stability increases exponentially.
2,START NO IMPACT
Because the transducer itself contained the function of soft starter, starting current within the maximum rated current of 1.2 times, compared with the start frequency in general more than 6 times the rated current, start a little impact.
This impact is not only on the grid, the impact of the entire mechanical system, but also greatly reduced.
3,VARIABLE FLOW CONTROL
Power driven air compressor can only work in an exhaust, inverter air compressor can work in a wide range of exhaust. Frequency converter is based on the actual use of gas in real time to adjust the motor speed to control the amount of exhaust.
When the air volume is low, the air compressor can be automatically dormant. thereby greatly redcing the energy loss. The optimized control strategy can further improve the energy saving effect.
4,AC POWER SUPPLY VOLTAGE BETTER
Because of the over modulation technology of the inverter, the output voltage of the motor can be output when the voltage of the AC power supply is low, and the voltage of the output to the motor is too high.
For the generation of power, frequeucy conversion drive can show its advantages.
5,AC POWER SUPPLY VOLTAGE BETTER
Most of the working condition of the frequency conersion system is lower than the rated speed of the work, the host machine noise and wear down, prolongmain- tenance and service life.
If the fan is also driven by frequency conversion, can significantly reduce the nosie of air compressor work.

TECHNICAL PARAMETERS:

Model Power Pressure
(Mpa)
 
Air flow Noise Stage Exit pipe diameter
 
Weight
(KG)
Dimensions
(mm(LxWxH)
 
PE-10AVF 7.5 8 1.0 60±2
 
Single grade
 
3/4
 
280 1000*600*100
10 0.8
PE-20AVF   8 2.2 60±2
 
Single grade
 
1 480 1150*800*1280
10 1.8
PE-30AVF 22 8 3.8 62±2
 
Single grade
 
11/4
 
520 1150*800*1280
10 3.0
PE-40AVF 30 8 5.0
 
63±2 Single grade
 
11/4
 
550 1150*800*1280
10 4.4
PE-50AVF 37 8 6.8
 
63±2 Single grade
 
11/2
 
650 1300*1000*1450
10 5.4
PE-60AVF 45 8 8.0
 
65±2 Single grade
 
11/2
 
750 1300*1000*1450
10 6.8
PE-75AVF   8 9.7 65±2 Single grade
 
2 1200 1700*1270*1500
  10 8.6
PE-100AVF 75 8 13.2 65±2 Single grade
 
2 1350 1700*1270*1500
10 16.1

ENERGY-SAVING EFFECT OF TWO-STAGE COMPRESSION:

According to the engineering thermodynamics theory, it is the most economical for the compressor with isothermal compres-
sion.Two-stage oil-injection screw air compressor is designed based on the above theory, it fully improves the cooling function through oil injection during the two-stage compression, plus the inter-stage cooling, by ensuring the temperature is above the pressure dew point, it can be close to isothermal compression as possible, so as to achieve the energy-saving effect.
At the same time, due to low compression ratio of the two-stage airend, the “internal leakage”is largely reduced in the compression process compared with the single-stage compression airend with the same power and same discharge pressure.On the contrary, the diplacement is increased, which means that the efficiency is increased, and the specific power is reduced.
Compared with the ordinary two-stage permanent magnetic compressor on the market,Moair uses the two-drive and two-stage compres- sion, which directly avoids the power loss inside the gear set.
Energy-saving advantages:
1,To reduce the bearing load, and improve the volumetric efficincy;
2,In the case of partial load operation, it can improve efficiency and become energy saving to a better extent.
3,The energy saving of two-stage screw air compressor is up to 15%-25% than that of the one-stage air compressor, which can save the considerable electricity fees every year.

About shipping

Why choose us?

FAQ:

1.Q:What do you need machine and quotation?

A: According to capacity and factory size ,we can give you details.

2.Q: Are you trading company or manufacturer ?

A:We are factory.

3.Q:How do we pack machine?

  A:Exporting wooden cases

4.Q:Lead time

A:Around 25-30 days after the receipt of your deposit.

 

Type: High Pressure Gun
Usage: Paint Spray Gun, Washing Gun, Hopper Gun, Garden Gun
Working Style: Rotary Type
Air Wrench Type: Pulse pneumatic wrench
Pneumatic Drill Range: Tunnel
Degree of Automation: Automatic
Customization:
Available

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air compressor

What Maintenance Is Required for Oil-Free Air Compressors?

Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:

1. Regular Filter Replacements:

Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.

2. Condensate Drainage:

Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.

3. Inspection of Air Hoses and Connections:

Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.

4. Monitoring Air Pressure and Temperature:

Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.

5. General System Checks:

Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.

6. Manufacturer’s Recommendations:

It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.

Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.

air compressor

Are There Any Specific Safety Considerations When Using Oil-Free Compressors?

Yes, there are specific safety considerations that should be taken into account when using oil-free compressors. Here’s a detailed explanation of the safety considerations associated with oil-free compressor operation:

1. Electrical Safety:

Oil-free compressors are powered by electricity, so electrical safety measures should be followed. It is important to ensure that the compressor is properly grounded and connected to a suitable power source. Electrical wiring and connections should be inspected regularly to identify any potential hazards such as frayed wires or loose connections. Adequate circuit protection, such as fuses or circuit breakers, should be in place to prevent overloads or short circuits. All electrical work should be performed by qualified personnel in compliance with applicable electrical codes and regulations.

2. Pressure Safety:

Compressed air generated by oil-free compressors can reach high pressures, and proper pressure safety measures should be in place. Pressure relief valves are essential components that protect the compressor and the entire compressed air system from overpressurization. These valves should be properly sized, regularly inspected, and tested to ensure they operate within the specified pressure limits. Pressure gauges should be installed to monitor and display the pressure levels accurately. It is important to avoid exceeding the maximum pressure rating of the compressor and to follow the manufacturer’s guidelines regarding pressure limitations.

3. System Ventilation:

Oil-free compressors generate heat during operation, and adequate ventilation is necessary to prevent overheating. Sufficient airflow around the compressor unit should be maintained to dissipate heat effectively. The compressor should be installed in a well-ventilated area, and any obstructions that could restrict airflow should be avoided. Inadequate ventilation can lead to increased operating temperatures, reduced compressor performance, and potential safety hazards. Manufacturers’ recommendations regarding ventilation requirements should be followed.

4. Preventing Injuries:

When working with oil-free compressors, certain precautions can help prevent injuries. It is important to wear appropriate personal protective equipment (PPE), such as safety glasses, hearing protection, and gloves, when operating or maintaining the compressor. Loose clothing, jewelry, or other items that could get caught in moving parts should be avoided. Compressed air should never be directed towards the body or other individuals, as it can cause serious injuries, such as cuts, bruises, or even pneumothorax. Proper training and clear instructions for safe operation should be provided to all personnel working with the compressor.

5. Maintenance and Inspection:

Regular maintenance and inspection of oil-free compressors are essential for safe operation. The compressor should be inspected for any signs of damage, leaks, or abnormal vibrations. Routine maintenance tasks, such as filter replacements, should be performed according to the manufacturer’s recommendations. Maintenance procedures should be carried out with the compressor turned off and isolated from the power source. Only authorized personnel with the necessary training and knowledge should perform maintenance tasks on the compressor to ensure proper safety protocols are followed.

6. Emergency Preparedness:

Being prepared for potential emergencies is crucial when using oil-free compressors. Emergency shutdown procedures should be established and clearly communicated to all personnel. Adequate fire suppression equipment, such as fire extinguishers, should be readily available and properly maintained. In the event of a compressor-related incident, personnel should be trained on emergency response protocols and evacuation procedures.

It is important to consult the manufacturer’s documentation and guidelines for specific safety considerations related to the oil-free compressor model being used. Additionally, adherence to relevant safety regulations and standards, as well as regular safety training and awareness programs, further contribute to maintaining a safe working environment when using oil-free compressors.

air compressor

Are Oil-Free Air Compressors More Environmentally Friendly?

Oil-free air compressors are considered more environmentally friendly compared to oil-lubricated air compressors. These compressors offer several features and advantages that contribute to their eco-friendly nature. Here’s a detailed explanation of why oil-free air compressors are considered more environmentally friendly:

1. Elimination of Oil Contamination:

One of the significant environmental benefits of oil-free air compressors is the elimination of oil contamination in the compressed air system. Oil-lubricated compressors require oil for lubrication, which can potentially leak or contaminate the compressed air. Oil contamination can have adverse effects on downstream equipment, processes, and the environment. In contrast, oil-free air compressors operate without oil, ensuring clean, oil-free compressed air and eliminating the risk of oil contamination.

2. Reduction of Oil Spills and Leaks:

Oil-lubricated compressors have a higher risk of oil spills or leaks due to the presence of lubricating oil in the system. Oil spills can have severe environmental consequences, polluting soil, water bodies, and ecosystems. Oil-free air compressors eliminate the risk of oil spills or leaks, as there is no oil used in the compression process. This reduces the potential harm to the environment and minimizes the need for costly cleanup efforts.

3. Energy Efficiency:

Oil-free air compressors can be more energy-efficient compared to oil-lubricated compressors. The absence of oil in the compression chamber reduces internal friction and mechanical losses, resulting in improved energy efficiency. Energy-efficient compressors consume less electricity, leading to reduced energy consumption and lower greenhouse gas emissions. By using oil-free compressors, businesses can contribute to energy conservation and environmental sustainability.

4. Lower Environmental Footprint:

Due to the elimination of oil-related maintenance tasks, such as oil filtration, oil changes, and oil disposal, oil-free compressors have a lower environmental footprint. These maintenance activities associated with oil-lubricated compressors require the use of resources and generate waste, including used oil and oil filters. By using oil-free compressors, the consumption of resources and the generation of hazardous waste are reduced, contributing to a more sustainable and environmentally friendly operation.

5. No Oil Contamination in Air Tools and Products:

Oil contamination in compressed air can have detrimental effects on air tools, pneumatic equipment, and end products. Oil-free air compressors ensure that the compressed air delivered to these devices is clean and oil-free. This helps maintain the performance and longevity of air tools and prevents oil-related product defects. By using oil-free compressors, businesses can avoid costly repairs or replacements of equipment and minimize the risk of producing non-conforming or defective products.

It’s important to note that while oil-free air compressors offer environmental advantages, they may have certain limitations and considerations. These include the need for specialized maintenance, potential higher operating temperatures, and reduced maximum operating pressures compared to oil-lubricated compressors. Therefore, it’s essential to evaluate the specific requirements of the application and consider the trade-offs between environmental benefits and operational considerations when choosing an air compressor.

China manufacturer Industrial Oil Free Small Silent Rotary Screw Air Compressor   manufacturer China manufacturer Industrial Oil Free Small Silent Rotary Screw Air Compressor   manufacturer
editor by CX 2023-10-06