Tag Archives: air-compressors 22kw

China Custom Water Lubricated Oil Free 22kw Air-Compressors Air CHINAMFG with Great quality

Product Description

Product Description

The filter system is newly designed for the bipolar compression system, and the reasonable system design is equipped with the top 3 filters to ensure long-term stable operation of the equipment.

Air filter: front cyclone separation plus bipolar air filter with top filter material.
Oil separation core: large filter area plus high-strength metal mesh cover.
Oil Filter: the most extensive filter medium, with low system pressure drop and strong, anti-corrosion shell.

Main Engine Feature

Main Engine
The main engine adopts the design concept of large rotor and low speed, and the spindle speed is 1480. Low noise and vibration.
Two-stage main engine are more energy efficient than single-stage main engine. Under the same working conditions of exhaust volume and exhaust pressure, the energy consumption of the two-stage main engine is reduced by about 15% compared with that of the single-stage main engine. Under the same power consumption and exhaust pressure, the air volume of the two-stage main engine is about 15% larger than that of the single-stage main engine.

Power system:
High-efficiency fully enclosed air-cooled three-phase asynchronous motor, protection grade IP55, insulation grade F, in line with European EFF2 standard. Large starting torque, low noise, more reasonable structure, high efficiency (97%), energy saving, low vibration, reliable performance. Easy installation and maintenance. The front and rear bearings of the motor are the imported SKF bearings, and both are equipped with grease filling ports. 

Cooling system:
The design of the super-large cooler makes the heat exchange efficiency higher, the resistance loss is smaller, and the temperature controls and cools fan’s start and stop, which achieves the operation of the constant temperature, so as to achieve the effect of stable operation and energy saving, and make the whole machine especially suitable for areas with large temperature difference and various different Ambient temperature.
Two super-large cooling fans independently control the start and stop of each fan according to the exhaust temperature of the system, which perfectly fits the operation of the air compressor and saves electricity.

Filtration system:
A new filter system is designed for two-stage compression system. The reasonable system design is equipped with the top 3 filter system to ensure the long-term stable operation of the equipment.

Pipeline connection:
Metal hoses are used in oil roads and gas lines. Beautiful and reliable.

Electrical system:
Select the world’s top Schneider Electric components. Reliable work, high protection level, and strong thermal stability.

Specification

Mode R90‖-20/8 R110‖-24/8 R132‖-28/8

Machine

Set

Exhaust volume (m3/min) 20 24 28
Exhaust pressure (MPa) 0.8 0.8 0.8
Compression level two-stage compression two-stage compression two-stage compression
Motor power(kw) 90 110 132
Motor speed(rpm) 1485 1485 1485
Energy efficiency rating Grade I Grade I Grade I
Power supply(V/P/Hz) 380/3/50 380/3/50 380/3/50
Start method Y-△ Y-△ Y-△
Transmission mode direct connection direct connection direct connection
Connection size DN80 DN80 DN80
Cooling method air cooling air cooling air cooling
Length(mm) 2682 2682 3165
Width(mm) 1680 1680 1680
Height(mm) 1925 1925 1945
Machine weight(kg) 3350 3750 3900

 

Mode R160‖-34/8 R185‖-40/8 R200‖-43/8

Machine

Set

Exhaust volume (m3/min) 34 40 43
Exhaust pressure (MPa) 0.8 0.8 0.8
Compression level two-stage compression two-stage compression two-stage compression
Motor power(kw) 160 185 200
Motor speed(rpm) 1485 1485 1485
Energy efficiency rating Grade I Grade I Grade I
Power supply(V/P/Hz) 380/3/50 380/3/50 380/3/50
Start method Y-△ Y-△ Y-△
Transmission mode direct connection direct connection direct connection
Connection size DN80 DN100 DN100
Cooling method air cooling air cooling air cooling
Length(mm) 3165 3500 3500
Width(mm) 1680 1860 1860
Height(mm) 1945 2100 2100
Machine weight(kg) 4200 4500 4500

Mode R220‖-47/8 R250‖-54/8 R280‖-60/8

Machine

Set

Exhaust volume (m3/min) 47 54 60
Exhaust pressure (MPa) 0.8 0.8 0.8
Compression level two-stage compression two-stage compression two-stage compression
Motor power(kw) 220 250 280
Motor power(rpm) 1485 1485 1485
Energy efficiency rating Grade I Grade I Grade I
Power supply (V/P/Hz) 380/3/50 380/3/50 380/3/50
Start method Y-△ Y-△ Y-△
Transmission mode direct connection direct connection direct connection
Connection size DN100 DN125 DN125
Cooling method air cooling Water cooling Water cooling
Length(mm) 3500 4240 4240
Width(mm) 1860 2000 2000
Height(mm) 2100 2100 2100
Machine weight(kg) 4600 6500 6700

 

Mode R315‖-67.5/8

Machine

Set

Exhaust volume (m3/min) 67.5
Exhaust pressure (MPa) 0.8
Compression level two-stage compression
Motor power(kw) 315
Motor speed(rpm) 1485
Energy efficiency rating Grade I
Power supply (V/P/Hz) 380/3/50
Start method Y-△
Transmission mode direct connection
Connection size DN125
Cooling method water cooling
Length(mm) 4240
Width(mm) 2000
Height(mm) 2100
Machine weight(kg) 7200

 

 

Specification
 

Mode G7EZ GV7M GV15M GV22M GV37M

Machine

Set

Exhaust volume(m³/min) 1 1 2.0 3.4 6.1
Exhaust pressure (MPa) 0.8 0.8 0.8 0.8 0.8
Compression level single stage single stage single stage single stage single stage
Motor power(kW) 7.5 7.5 15 22 37
Motor speed rmp) 2900 3600 3000 3000 3000
Energy efficiency rating Grade III Grade III Grade III Grade III Grade III
Power supply (V/P/Hz) 380/3/50 380/3/50 380/3/50 380/3/50 380/3/50
Start method frequency conversion frequency conversion frequency conversion frequency conversion
Transmission mode direct connection direct connection direct connection direct connection direct connection
Outlet size G3/4″ G1/2″ G1″ G1″ G1 1/2″
Cooling method air cooling air cooling air cooling air cooling air cooling
Length ×Width x Height (mm) 710×580×
810
710×580×
810
1170×690×
940
1050×880×1260 1200×1000×1430
Machine weight (kg) 220 220 350 450 550

 

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After-sales Service: Online
Lubrication Style: Lubricated
Cooling System: Air Cooling
Customization:
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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

What Maintenance Is Required for Oil-Free Air Compressors?

Maintaining oil-free air compressors is crucial to ensure their optimal performance, reliability, and longevity. While oil-free compressors have lower maintenance requirements compared to oil-lubricated compressors, regular maintenance tasks are still necessary. Here’s a detailed explanation of the maintenance required for oil-free air compressors:

1. Regular Filter Replacements:

Oil-free air compressors have filters that help remove contaminants from the intake air. These filters should be regularly inspected and replaced as recommended by the manufacturer. Filters can become clogged over time, affecting the compressor’s efficiency and potentially increasing the risk of contaminants entering the compressed air stream. Regular filter replacements ensure proper air filtration and help maintain the desired level of air purity.

2. Condensate Drainage:

Oil-free compressors produce condensate, which is a mixture of water and oil-free compressed air. Proper condensate drainage is essential to prevent water buildup in the system, which can lead to corrosion and damage. Most oil-free compressors have automatic condensate drains that remove accumulated condensate. It’s important to regularly check and maintain these drains to ensure they are functioning correctly and prevent any blockages or leaks.

3. Inspection of Air Hoses and Connections:

Regularly inspecting air hoses, fittings, and connections is important to identify any leaks or damage. Leaks can lead to air pressure loss, reduced compressor efficiency, and increased energy consumption. Damaged hoses or connections should be repaired or replaced promptly to maintain the integrity of the compressed air system. Regular inspections can help identify potential issues early on and prevent costly breakdowns or inefficiencies.

4. Monitoring Air Pressure and Temperature:

Monitoring the air pressure and temperature of the compressor system is crucial for identifying any abnormalities or deviations from the desired operating parameters. Most oil-free compressors have built-in pressure and temperature sensors that provide real-time data. Regularly checking and recording this data can help detect any potential issues, such as pressure drops, abnormal temperature increases, or excessive cycling. If any abnormalities are detected, they should be investigated and addressed promptly to prevent further damage to the compressor.

5. General System Checks:

Performing general system checks on a regular basis helps ensure that all components of the oil-free air compressor are functioning properly. This includes inspecting the compressor motor, cooling fans, belts, and electrical connections. Any signs of wear, damage, or abnormal noise should be addressed promptly. Additionally, checking the compressor for any signs of oil contamination or unusual odors can help identify potential issues with the compressor system.

6. Manufacturer’s Recommendations:

It’s essential to follow the manufacturer’s recommended maintenance schedule and guidelines for the specific oil-free air compressor model. The manufacturer’s recommendations may include additional maintenance tasks specific to the compressor’s design and components. Adhering to these guidelines ensures that the compressor is properly maintained and can help prevent warranty issues.

Regular and proactive maintenance of oil-free air compressors is essential to ensure their reliable and efficient operation. Following the recommended maintenance tasks, monitoring system parameters, and promptly addressing any issues that arise can help extend the compressor’s lifespan, reduce the risk of breakdowns, and maintain the desired air quality for the intended applications.

air compressor

What Is the Impact of Oil-Free Technology on Compressed Air Quality?

The use of oil-free technology in compressed air systems has a significant impact on ensuring high-quality compressed air. Here’s a detailed explanation of the impact of oil-free technology on compressed air quality:

1. Elimination of Oil Contamination:

Oil-free technology ensures that the compressed air produced is free from oil contamination. Traditional compressors that use oil lubrication can introduce oil particles, aerosols, and vapors into the compressed air stream. These oil contaminants can have detrimental effects on downstream equipment, processes, and products. By eliminating oil from the compression process, oil-free technology helps maintain the purity and cleanliness of the compressed air, ensuring that it meets the required air quality standards.

2. Avoidance of Oil-Related Issues:

Oil contamination in compressed air systems can lead to various issues. Oil can cause damage to pneumatic equipment, valves, and seals, resulting in reduced efficiency and increased maintenance costs. It can also lead to product contamination in industries such as food and beverage, pharmaceuticals, and electronics manufacturing. Oil-free technology eliminates the risks associated with oil-related issues, ensuring that the compressed air remains clean, dry, and suitable for sensitive applications.

3. Enhanced Air Purity:

Oil-free compressors are designed with advanced filtration systems to further enhance air purity. These filtration systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. By incorporating such filtration stages, oil-free technology ensures that the compressed air is free from particulate matter, moisture, odors, and residual oil content, resulting in higher air purity levels.

4. Compliance with Air Quality Standards:

Oil-free technology helps compressed air systems comply with air quality standards and regulations. Standards such as ISO 8573 specify acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Oil-free compressors, with their ability to produce clean and oil-free compressed air, facilitate compliance with these standards. This is particularly crucial in industries where air quality is critical, such as healthcare, pharmaceuticals, electronics, and food processing.

5. Protection of Sensitive Applications:

Many applications require clean and uncontaminated compressed air to ensure optimal performance and product integrity. Oil-free technology provides the necessary assurance of air quality for these sensitive applications. Industries such as medical devices, laboratory testing, spray painting, and semiconductor manufacturing rely on oil-free compressed air to prevent contamination, maintain precise operation, and achieve consistent results. The use of oil-free technology safeguards the reliability and integrity of these applications.

6. Reduced Maintenance and Downtime:

Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. The absence of oil eliminates the need for oil changes, oil filters, and associated maintenance tasks. This results in reduced maintenance costs, less downtime, and increased productivity. Additionally, the risk of oil-related failures and breakdowns is minimized, leading to improved overall system reliability and uptime.

In summary, oil-free technology has a significant positive impact on compressed air quality. It eliminates oil contamination, avoids oil-related issues, enhances air purity, facilitates compliance with air quality standards, protects sensitive applications, and reduces maintenance and downtime. These benefits make oil-free technology a preferred choice in industries where clean and high-quality compressed air is essential.

air compressor

How Does an Oil-Free Air Compressor Work?

An oil-free air compressor, also known as an oilless air compressor, operates using alternative methods to achieve compression without the need for lubricating oil. These compressors employ various techniques to deliver clean, oil-free compressed air. Here’s a detailed explanation of how an oil-free air compressor works:

1. Dry Compression:

In oil-free air compressors, the compression chamber is designed to operate without any oil present. The compression process starts with the intake stroke, where ambient air is drawn into the compressor through an inlet valve. The air is then compressed in the compression chamber without any oil lubrication.

2. Friction Reduction:

Since there is no oil in the compression chamber, special measures are taken to reduce friction and wear between the moving parts. These measures include the use of specialized materials, coatings, and surface treatments on the compressor components. These friction-reducing techniques minimize the need for lubrication and allow for efficient compression.

3. Piston Rings and Seals:

Oil-free compressors utilize advanced piston rings and seals to provide effective sealing without the need for oil lubrication. These rings and seals are designed to reduce internal leakage and ensure efficient compression. They help maintain the compression efficiency by minimizing air leakage during the compression process.

4. Cooling Mechanisms:

Oil-free air compressors often incorporate cooling mechanisms to dissipate the heat generated during compression. This helps prevent overheating and ensures the compressor operates within acceptable temperature limits. Common cooling methods include water cooling and air cooling. Water-cooled compressors use a water jacket or a separate cooling circuit to remove heat, while air-cooled compressors rely on fans and heat sinks to cool the compressor.

5. Filtration:

Oil-free compressors typically incorporate effective air filtration systems to remove contaminants, such as dust, particles, and moisture, from the intake air. These filtration systems ensure that the compressed air produced is clean and free from impurities. Depending on the application, additional filtration equipment, such as coalescing filters or activated carbon filters, may be employed to achieve specific air quality requirements.

6. Control and Safety Systems:

Oil-free air compressors are equipped with control and safety systems to monitor and regulate the compressor’s operation. These systems can include pressure switches, temperature sensors, safety valves, and control panels. They help maintain optimal operating conditions, protect the compressor from excessive pressures or temperatures, and provide safety features to prevent damage or accidents.

By employing these techniques and components, oil-free air compressors achieve compression without the need for lubricating oil. This results in clean, oil-free compressed air that is suitable for applications where oil contamination could be problematic, such as in industries like food processing, pharmaceuticals, electronics, and painting.

It’s important to note that the specific design and operation of oil-free air compressors may vary depending on the manufacturer and model. Therefore, it’s recommended to consult the manufacturer’s documentation and guidelines for detailed information on how a particular oil-free compressor works.

China Custom Water Lubricated Oil Free 22kw Air-Compressors Air CHINAMFG   with Great qualityChina Custom Water Lubricated Oil Free 22kw Air-Compressors Air CHINAMFG   with Great quality
editor by CX 2024-01-22