Tag Archives: 55kw screw air compressor

China OEM Electric Silent Oil Free 7.5kw 11kw 15kw 22kw 37kw 45kw 55kw 75kw 90kw 110kw 132kw Screw Air Compressor 8bar-13bar with CE manufacturer

Product Description

 

Product Description

Product Name:Direct Driven Energy Saving PM VSD Screw Air Compressor
Power: 37KW 50HP
Pressure: 8bar
Air Flow: 6.2m3/min
Motor: Permanent Magent IP54 motor
Air End: CHINAMFG Brand
Noise: 70±2dBA
Size: 1250*1000*1340mm
Weight: 700kg

 

Detailed Photos

Product Parameters

Model Pressure Air Flow Power Noise Air Outlet Size Weight Dimensions
GTA-5.5PM 8bar/116psi 0.6m3/min 4kw/5.5hp 63 G 3/4 110 900*600*850
GTA-7.5PM 8bar/116psi 0.85m3/min 5.5kw/7.5hp 68 G 3/4 120 900*600*850
GTA-10PM 8bar/116psi 1.1m3/min 7.5kw/10hp 68 G 3/4 120 900*600*850
GTA-15PM 8bar/116psi 1.8m3/min 11kw/15hp 70 G 1 200 1000*700*1000
GTA-20PM 8bar/116psi 2.3m3/min 15kw/20hp 70 G 1 200 1000*700*1000
GTA-25PM 8bar/116psi 2.9m3/min 18.5kw/25hp 72 G 1 300 1300*790*1150
GTA-30PM 8bar/116psi 3.3m3/min 22kw/30hp 72 G 1 300 1300*790*1150
GTA-40PM 8bar/116psi 4.7m3/min 30kw/40hp 72 G 1 1/2 320 1300*790*1150
GTA-50PM 8bar/116psi 6.2m3/min 37kw/50hp 72 G 1 1/2 460 1400*950*1310
GTA-60PM 8bar/116psi 6.5m3/min 45kw/60hp 72 G1 1/2 600 1400*950*1310

 

Company Profile

FAQ

Q1: Warranty terms of your machine?
A1: One year warranty for the machine and technical support according to your needs.

Q2: Will you provide some spare parts of the machines?
A2: Yes, of course.

Q3: What about product package?
A3: We pack our products strictly with standard seaworthy case.

Q4: Can you use our brand?
A4: Yes, OEM is available.

Q5: How long will you take to arrange production?
A5: 380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.

Q6: How Many Staff Are There In your Factory?
A6: About 100.

Q7: What’s your factory’s production capacity?
A7: About 2000 units per month.


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After-sales Service: Spare Parts
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Installation Type: Stationary Type
Customization:
Available

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air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?

To troubleshoot common problems with oil-free compressor systems, follow these steps:

1. Check Power Supply:

Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.

2. Inspect Air Filters:

Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.

3. Check for Air Leaks:

Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.

4. Monitor Pressure Gauges:

Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.

5. Check for Excessive Heat:

Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.

6. Inspect Drains and Condensate Management:

Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.

7. Review Maintenance Records:

Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.

8. Consult Manufacturer’s Documentation:

Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.

9. Seek Professional Assistance:

If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.

Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer.air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China OEM Electric Silent Oil Free 7.5kw 11kw 15kw 22kw 37kw 45kw 55kw 75kw 90kw 110kw 132kw Screw Air Compressor 8bar-13bar with CE   manufacturer China OEM Electric Silent Oil Free 7.5kw 11kw 15kw 22kw 37kw 45kw 55kw 75kw 90kw 110kw 132kw Screw Air Compressor 8bar-13bar with CE   manufacturer
editor by CX 2024-04-26

China Standard Electric Silent Oil Free 15kw 22kw 55kw 90kw 132kw 160kw 280kw 355kw 500kw Screw Air Compressor 7bar-13bar with CE supplier

Product Description

Electric silent oil free 15kw 22kw 55kw 90kw 132kw 160kw 280kw 355kw 500kw screw air compressor 7bar-13bar with CE

Product Description

Screw compressors are designed for those applications that require a high volume of compressed air and/or continuous usage.
They do not require to stop for the cooling process, allowing constant air production. Silent, efficient, and reliable, Jiayi’s screw
compressors grant you a more comfortable workspace, continuous usage, longer components’ lifecycle, more efficiency, and
cost savings.

Screw compressors operate based on 2 meshing helical screw rotating in inverse order, avoiding any contact with mechanical
parts.

VARIABLE SPEED SCREW COMPRESSORS

Variable speed screw compressors allow you to save up lots of power energy, compared to fixed speed ones. While traditional
compressors work at 1 speed (at 100%), variable speed screw compressors regulate the motor’s speed to adjust to the
production’s fluctuating air requirements. They are ideal for applications and production systems whose usage of compressed air
varies during the day, granting the right quantity of air needed and a saving the cost of electricity. 

HIGH EFFICIENCY IN VARIABLE SPEED SCREW COMPRESSORS

The magnet permanent motor controll the energy consumption better than fixed speed compressors. This innovative technology
takes the energy savings to a new level, improving efficiency and performance. Jiayi’s innovative technology guarantees
remarkable savings on energy bills, creating return on the investment in 1-2 years. 

NO. COMPARE PERMANENT MAGNETIC FREQUENCY CONVERSION INDUSTRIAL FREQUENCY RESULT CONCLUSION
1 Motor efficiency 94%-96% 87%-89% 7% saving The permanent magnetic inverter model save 32% more envergy than the normal industrial frequency type.
2 No-load electricity consumption 45% of the full capacity 45% of the full capacity if we assume average no loading time 30%,the overall saving will be 13.5%
3 Over pressure electricity consumption no average 1kg/cm,electricity consumption 7%  7% saving
4 Integrated shaft efficiency 100% belt 94%, coupling 97% save on belt 6%, on coupling 3%
5 Other advantage constant pressure output variable pressure permanent magnetic ensure the production quality

Product Parameters

 

SJ series screw air compressor technical data    
Model SJ10A SJ15A SJ20A SJ25A
Air volume / Air pressure 1.2m3/min
0.7Mpa
1.65m3/min
0.7Mpa
2.5m3/min
0.7Mpa
3.2m3/min
0.70Mpa
Lubricating oil 4L 8L 8L 12L
Power 7.5kw 11kw 15kw 18.5kw
Type Variable speed, magnet permanent motor Variable speed, magnet permanent motor Variable speed, magnet permanent motor Variable speed, magnet permanent motor
Size 880*600*820mm 1080*720*1000mm 1080*720*1000mm 1250*850*1080mm
Weight 120kgs 214kgs 214kgs 282kgs
Noise 66dB(A) 68dB(A) 68dB(A) 68dB(A)
Driving mode Direct link
Output pipe G3/4 G3/4 G3/4 G 1 1/4

Feature

In the workshop, air consumption is high during the day time but comparatively low in the night. In the meantime, the air
consumption in busy season is much higher than that of in low season.

92% air compressors have got serious fluctuations during operation
70% air compressors have a load between 40% to 80% while working.
Thus, there is much energy to save if we use a variable frequency compressor in stead.

1. Permanent magnet frequency conversion motor that makes the machine meets the National Level 1 energy efiiciency standard.
2. The new patent design of screw type machine equipped with 8 sets of S K F import bearing.
3. Big name brand frenquency converter / inverter, top vector frequency conversion control system.
4. Double frenquency conversion desigh makes frequency changing possible for for both motor and the fan.
5. PID air volume regulation technology for saving overall air consumption.
6. 40-200hz wide frequency option in order to meet different working conditions.
7. Stable air pressure, fluctuation within 0.1bar.
8. 0 load start, less effect on power grid.
9. A better design to seperate the low temperature and high temperature unit, so the electrical componentes have longer life span.
10. Best human manchine interface with more date and detailed function.
Smart Control Panel
The digital control panel can control versatile situation with clear display, which makes the air compressor easy to control and easy
to maintain.

High Efficient Built-in Cooler
The cooler is designed for high temperature environment, it helps to keep air compressor running in an appropriate temperature.

Detailed Photos

Factory details

Packaging & Shipping

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After-sales Service: One Year Warranty
Warranty: 12 Month Warranty
Lubrication Style: Oil-free
Cooling System: High Efficiency
Power Source: AC Power
Cylinder Position: Vertical
Samples:
US$ 790/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

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air compressor

How Do You Ensure the Air Quality Produced by Oil-Free Compressors?

Ensuring the air quality produced by oil-free compressors involves a combination of factors, including proper equipment selection, appropriate maintenance practices, and adherence to industry standards. Here’s a detailed explanation of how to ensure the air quality produced by oil-free compressors:

1. Equipment Selection:

Choosing the right oil-free compressor is the first step in ensuring air quality. It is essential to select a compressor that is specifically designed for applications requiring clean air, such as food and beverage processing, pharmaceutical manufacturing, electronics assembly, and medical facilities. Consideration should be given to the compressor’s filtration capabilities, air treatment options, and compliance with relevant industry standards and regulations.

2. Filtration Systems:

The filtration systems integrated into oil-free compressors play a crucial role in maintaining air quality. These systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. Regular inspection and replacement of filters are necessary to ensure their effectiveness in removing contaminants from the compressed air.

3. Regular Maintenance:

Regular maintenance is key to preserving air quality. This includes following the manufacturer’s recommended maintenance schedule, which may involve tasks such as filter replacement, lubrication of non-compressed parts, and inspection of seals and gaskets. Proper maintenance helps prevent air leaks, ensures the compressor operates efficiently, and reduces the risk of contamination.

4. Air Quality Testing:

Periodic air quality testing is essential to verify the effectiveness of the oil-free compressor and its filtration system. Air quality testing can involve measuring parameters such as oil content, particulate matter, moisture levels, and microbiological contamination. By conducting regular air quality tests, any deviations from the desired air quality standards can be identified, allowing for corrective actions to be taken promptly.

5. Compliance with Standards:

Adhering to industry standards and regulations is crucial in ensuring air quality. Standards such as ISO 8573 specify the acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Compressors should be selected, installed, and operated in accordance with these standards. Regular auditing and certification processes can help ensure ongoing compliance and provide assurance of air quality to stakeholders.

6. Training and Education:

Proper training and education of personnel involved in the operation and maintenance of oil-free compressors are vital. Operators should be familiar with the specific requirements of oil-free compressors, including the importance of filtration, maintenance procedures, and recognizing signs of potential issues. Training programs can help ensure that operators have the necessary knowledge and skills to maintain air quality effectively.

By considering equipment selection, implementing robust filtration systems, conducting regular maintenance, performing air quality testing, complying with standards, and providing appropriate training, the air quality produced by oil-free compressors can be effectively ensured. These measures are essential for applications where air purity is critical, safeguarding product integrity, process efficiency, and the health and safety of personnel.

air compressor

What Are the Energy Efficiency Benefits of Oil-Free Air Compressors?

Oil-free air compressors offer several energy efficiency benefits. Here’s a detailed explanation of the advantages of oil-free compressors in terms of energy efficiency:

1. No Energy Losses from Oil Carryover:

Oil-lubricated compressors require oil to lubricate the moving parts, which can result in oil carryover into the compressed air system. This oil carryover can lead to energy losses as it accumulates in filters, pipes, and other components. Oil-free compressors eliminate this issue by not using oil in the compression process, minimizing energy losses associated with oil carryover and reducing the need for additional energy-consuming filtration equipment to remove oil from the compressed air.

2. Reduced Friction and Mechanical Losses:

Oil-free compressors typically have advanced designs and technologies that minimize friction and mechanical losses during the compression process. The absence of oil eliminates the need for oil seals, lubrication systems, and associated energy-consuming components. This reduction in friction and mechanical losses improves the overall energy efficiency of the compressor, resulting in lower energy consumption and operating costs.

3. Optimized Air Delivery:

Oil-free compressors are designed to deliver compressed air directly without the need for additional oil removal equipment. This streamlined process eliminates the pressure drops and energy losses associated with oil separation and filtration. As a result, oil-free compressors can provide more efficient air delivery, ensuring that the compressed air reaches the intended applications with minimal energy losses.

4. Variable Speed Drive (VSD) Capability:

Many oil-free compressors are equipped with variable speed drive (VSD) technology, which allows the compressor to adjust its speed based on the actual demand for compressed air. By operating at lower speeds during periods of lower demand, VSD-equipped compressors can significantly reduce energy consumption compared to fixed-speed compressors that run at a constant speed regardless of the demand. VSD technology enables oil-free compressors to match the output precisely to the required compressed air load, resulting in energy savings and improved efficiency.

5. Improved System Control and Monitoring:

Oil-free compressors often come with advanced control and monitoring systems that enable precise management of the compression process. These systems allow for optimized operation, including load balancing, pressure control, and energy-saving modes. By closely monitoring and controlling various parameters, such as air pressure, temperature, and power consumption, the compressor can operate at the most energy-efficient levels, minimizing wasted energy and maximizing overall system efficiency.

6. Longer Service Life and Maintenance Intervals:

Oil-free compressors tend to have longer service life and maintenance intervals compared to oil-lubricated compressors. The absence of oil reduces the accumulation of deposits, contaminants, and wear on components, resulting in extended equipment life and reduced maintenance requirements. Longer service intervals mean less downtime for maintenance, allowing the compressor to operate at peak efficiency for longer periods, ultimately saving energy and reducing operational costs.

Overall, oil-free air compressors offer significant energy efficiency benefits due to reduced energy losses from oil carryover, minimized friction and mechanical losses, optimized air delivery, variable speed drive capability, improved system control and monitoring, and extended service life. These advantages make oil-free compressors an attractive option for industries and applications where energy efficiency and cost savings are paramount concerns.

air compressor

What Is an Oil-Free Air Compressor?

An oil-free air compressor, also known as an oilless air compressor, is a type of air compressor that operates without the use of lubricating oil in the compression chamber. Unlike traditional air compressors that rely on oil for lubrication and sealing, oil-free compressors employ alternative methods to achieve compression and deliver clean, oil-free compressed air. Here’s a detailed explanation of how oil-free air compressors work and their key characteristics:

Working Principle:

Oil-free air compressors utilize various techniques to compress air without the need for oil. The most common methods include:

  • Dry Compression: In this method, the compression chamber doesn’t have any oil present. Special materials, coatings, and surface treatments are used to reduce friction and wear between the moving parts, allowing for efficient compression without oil lubrication.
  • Water or Air Cooling: Oil-free compressors often employ advanced cooling mechanisms, such as water or air cooling, to dissipate the heat generated during compression. This helps to maintain the operating temperature within acceptable limits and ensures the longevity of the compressor.
  • Piston Rings and Seals: Instead of relying on oil for lubrication and sealing, oil-free compressors use specialized piston rings, seals, or other forms of dry frictionless technology. These components provide the necessary sealing and reduce internal friction, allowing for efficient compression without the need for oil.

Characteristics of Oil-Free Air Compressors:

1. Clean and Oil-Free Air: The primary advantage of oil-free air compressors is that they deliver air that is free from oil contamination. This makes them suitable for applications where oil contamination can be detrimental, such as in the medical, pharmaceutical, food and beverage, electronics, and automotive industries.

2. Low Maintenance: Oil-free compressors typically require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings and reduced downtime.

3. Compact and Lightweight: Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This makes them suitable for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

4. No Oil Contamination Risk: With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air, simplifying the overall system design.

5. Lower Initial Cost: In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By understanding the working principle and characteristics of oil-free air compressors, users can determine whether this type of compressor is suitable for their specific application and requirements.

China Standard Electric Silent Oil Free 15kw 22kw 55kw 90kw 132kw 160kw 280kw 355kw 500kw Screw Air Compressor 7bar-13bar with CE   supplier China Standard Electric Silent Oil Free 15kw 22kw 55kw 90kw 132kw 160kw 280kw 355kw 500kw Screw Air Compressor 7bar-13bar with CE   supplier
editor by CX 2024-04-15

China Professional Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with CE arb air compressor

Product Description

 

Electric silent oil free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw screw air compressor 7bar-13bar with CE 

Products Description

Type: Oil Injected Permanent Magnetic Screw Compressor
Voltage: 380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements
Working Pressure: 7bar/8bar/10bar
Installed Motor Power: 18.5~110 Kw
Color: Blue
Driven Method: Taper Connection Direct Driven
Air End: High Efficiency Airend
Trademark: SCR
Transport Package: Standard Wooden Packing
Available Certificate: CE, ISO, UL, ASME, GHOST
Origin: ZheJiang , China
application: Packing,Painting,Precision Electroplating,Peparing

 

 

Advantages:
1. China-Japan latest technology cooperation, high reliability.
2. Oil Cooling Permanent Magnetic Motor.
3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5. Most energy saving mode, Only work at loading.
6. Wide frequency range 25%-100%.
7. Premium Magnetic material resist more than 180ºC temp.
8. Reliable PM motor supplier from Italy.
9. Direct Taper connection, no transmission power loss, easy maintenance.
10.Touch Screen PLC with preset running schedule, more intelligent control.
11. Both main motor and fan motor are inverter control, more accurate control.
12. Easy for installation and service.
13. Fantastic Energy Saving, save up to more than 30-40%.

Details image 

HIGH QUALITY PM MOTOR

The motor winding take use of new technology vacuum expoxy potting process, it increase the thermal conducivity and motor insulation protection
Automatic vacuum expoxy processing enhance the motor quality
The new seal technology of winding, it is sealed with expoxy, better protection for winding.
F grade insulation grade, resist up to 180degree, integrated PTC protection.
 

        PM MOTOR COOLING                                                                     SCR heavy duty air filter

        Liquid Cooling, IP65 PM Motor. 
        Indepent cooling system.

HIGH EFFICIENCY SEPARATION SYSTEM
Cyclone oil tank design encsure the high separation efficiency.
First stage mechanical centrifugal separation.
Second stage is high efficiency oil separator.
4000hours life-span of oil separator.
The oil content is lower than 3PPM.

LATEST V/F Inverter
* Latest V/F technology Inverter.
* CE/UL Certificed Inverter.
* Both Motor are inverter control.
* High reliable inverter brand proofed in the market.
* Professional service support.
* Automatic airend speed adjust to match your air demand, help good energy saving

How to choose ?

Model No. Working pressure
bar
Capacity(FAD)
m3/min
Power
kw
Driving model
Cooling method 
Noise level
dB
Outlet diameter Weight
kg
Dimension 
mm
YCR7.5 7 1.2 7.5 Direct
Air cooling(Standard)
63 G3/4″ 400 890*560*840
8 1.1
10 1.0
12 0.8
YCR11 7 1.8 11 Direct
Air cooling(Standard)
64 G3/4″ 460 1050*690*1080
8 1.6
10 1.5
12 1.3
YCR15 7 2.6 15 Direct
Air cooling(Standard
65 G3/4″ 500 1050*690*1080
8 2.4
10 2.1
12 1.8
YCR22 7  3.7 22 Direct driven 
Air cooling
65 G1″  550 1350*780*1250
8  3.5
10  3.1
12  2.7
YCR30     7 5.3 30 Direct driven 
Air cooling
67    G1-1/2″    940    1420*900*1425
 8 5.1
10 4.6
12 3.9
YCR37 7 6.5 37 Direct driven
Air cooling
67 G1-1/2″ 1000 1420*900*1425
8 6.2
10 5.6
12 4.9
YCR45 7 8.1 45 Direct driven
Air cooling
 70 G1-1/2″  1050  1750*1100*1700
8 7.5
10 7.0
12 6.0
YCR55 7 10.5 55 Direct driven
Air cooling
73 G2″ 1500 1750*1100*1700
8 10
9 9.0
12 8.0
YCR75 7 14.3 75 Direct driven 
Air cooling
75 G2″ 1700 1750*1100*1700
8 13.0
10 11.8
12 10.5

 

 

 

 

 

 

 

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Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Angular
Structure Type: Closed Type
Installation Type: Stationary Type
Customization:
Available

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air compressor

Are There Specific Filtration Requirements for Oil-Free Compressors?

Yes, oil-free compressors have specific filtration requirements to ensure the quality and purity of the compressed air output. These filtration requirements are designed to address the unique characteristics of oil-free compressors and the potential contaminants that can be present in the intake air. Here’s a detailed explanation of the specific filtration requirements for oil-free compressors:

1. Pre-Filtration:

Pre-filtration is the first stage of filtration in oil-free compressors and is designed to remove larger particles, such as dust, dirt, and debris, from the intake air. These particles can enter the compressor and cause damage to internal components or affect the performance of downstream filtration stages. Pre-filters typically consist of pleated or mesh filters that capture particles of various sizes. The efficiency of pre-filters is usually specified in terms of their particle size removal capability, such as 5 microns or 10 microns.

2. Coalescing Filtration:

The coalescing filtration stage in oil-free compressors is responsible for removing smaller particles and coalescing water vapor into droplets for subsequent removal. This stage is crucial in ensuring that the compressed air remains free from fine particles and moisture, which can cause contamination and corrosion issues. Coalescing filters are designed with special media that capture and combine small particles and water droplets, allowing them to be easily separated from the compressed air. The efficiency of coalescing filters is typically specified in terms of their particulate removal capability and moisture removal efficiency, such as 0.01 microns and 99.9% respectively.

3. Activated Carbon Filtration:

Activated carbon filtration is often employed as a final stage in the filtration process of oil-free compressors. Activated carbon filters help eliminate odors and absorb any remaining oil vapors or hydrocarbons that might have bypassed the previous filtration stages. These filters contain activated carbon granules with a high surface area, allowing them to adsorb and trap odor-causing compounds and trace amounts of oil vapor. The efficiency of activated carbon filters is typically specified based on their odor removal capacity and oil vapor adsorption capacity.

It’s important to note that the specific filtration requirements for oil-free compressors may vary depending on the application and the desired air quality standards. Industries such as food and beverage, pharmaceuticals, electronics manufacturing, and painting often have more stringent filtration requirements to meet their specific air purity needs. In such cases, additional filtration stages, such as sterile filters or high-efficiency particulate air (HEPA) filters, may be incorporated to achieve the desired level of air quality.

Complying with industry standards and guidelines, such as ISO 8573, can provide guidance on the appropriate filtration requirements for oil-free compressors. These standards define specific limits for contaminants in compressed air, including oil content, particulate matter, and moisture, and can help determine the necessary filtration stages and their efficiency ratings.

By implementing the appropriate filtration requirements, oil-free compressors can ensure that the compressed air produced is clean, dry, and free from contaminants, meeting the specific air quality needs of various applications.

air compressor

Are There Regulations Governing the Use of Oil-Free Air Compressors?

Yes, there are regulations governing the use of oil-free air compressors. Here’s a detailed explanation of the regulations and standards that apply to the use of oil-free air compressors:

1. Industry-Specific Regulations:

Depending on the industry and application, there may be specific regulations that govern the use of oil-free air compressors. For example:

  • In the pharmaceutical industry, organizations such as the Food and Drug Administration (FDA) in the United States and the European Medicines Agency (EMA) in Europe have guidelines and regulations regarding the use of compressed air in pharmaceutical manufacturing processes. These guidelines often require the use of oil-free compressors to ensure the purity and integrity of the compressed air used in the production of drugs.
  • In the food and beverage industry, regulatory bodies such as the U.S. Food and Drug Administration (FDA) and the European Food Safety Authority (EFSA) have specific requirements for compressed air used in food and beverage processing. These regulations often mandate the use of oil-free compressors to prevent contamination of the final products.
  • In the electronics industry, standards such as ISO 8573-1 specify the maximum allowable levels of various contaminants in compressed air used for electronic component manufacturing. These standards often necessitate the use of oil-free compressors to ensure the cleanliness and quality of the compressed air.

2. Air Quality Standards:

There are various air quality standards and classifications that dictate the acceptable levels of contaminants in compressed air. These standards help ensure that compressed air meets specific purity requirements for different applications. Examples of air quality standards include ISO 8573, which defines the purity classes for different contaminants in compressed air, and the Compressed Air and Gas Institute (CAGI) standards. Oil-free compressors are commonly used to meet the stringent requirements of these air quality standards, particularly in applications where oil contamination is not permissible.

3. Environmental Regulations:

Environmental regulations may also impact the use of oil-free air compressors. Oil-lubricated compressors can pose environmental risks if not properly managed. The release of oil into the environment can lead to soil and water contamination. To mitigate these risks, regulatory bodies such as the Environmental Protection Agency (EPA) in the United States and similar agencies in other countries have regulations and guidelines in place to govern the use, handling, and disposal of lubricants and compressed air equipment. The use of oil-free compressors can help comply with these environmental regulations by eliminating the risk of oil contamination.

4. Occupational Health and Safety Regulations:

Occupational health and safety regulations may also apply to the use of oil-free air compressors. These regulations aim to protect workers from hazards associated with compressed air systems. They may cover aspects such as noise levels, vibration, electrical safety, and proper maintenance procedures. Compliance with these regulations helps ensure the safety and well-being of workers operating and maintaining the oil-free compressors and the associated compressed air systems.

It’s important to note that the specific regulations and standards governing the use of oil-free air compressors may vary depending on the country, industry, and application. It’s recommended to consult with regulatory authorities, industry associations, and relevant standards organizations to ensure compliance with the applicable regulations and standards in a particular context.

air compressor

What Are the Advantages of Using Oil-Free Air Compressors?

Oil-free air compressors offer several advantages over their oil-lubricated counterparts. These compressors are designed to deliver clean, oil-free compressed air and provide benefits in various applications. Here’s a detailed explanation of the advantages of using oil-free air compressors:

1. Clean and Oil-Free Air:

The primary advantage of oil-free air compressors is that they produce compressed air that is free from oil contamination. This makes them suitable for applications where oil-free air is crucial, such as in industries like food and beverage, pharmaceuticals, electronics, and painting. Oil-free compressed air ensures product quality, prevents contamination of sensitive equipment, and eliminates the risk of oil-related issues in downstream processes.

2. Reduced Maintenance:

Oil-free compressors generally require less maintenance compared to oil-lubricated compressors. Since there is no oil to change or monitor, maintenance tasks related to oil filtration, oil changes, and oil disposal are eliminated. This can result in cost savings, reduced downtime, and simplified maintenance schedules.

3. Elimination of Oil Contamination Risk:

With oil-free compressors, there is no risk of oil contaminating the compressed air system. This eliminates the need for additional filtration or separation equipment to remove oil from the compressed air. It simplifies the overall system design, reduces the risk of oil-related equipment failure, and minimizes the maintenance and associated costs.

4. Compact and Lightweight:

Oil-free compressors are often designed to be compact and lightweight, making them portable and easy to transport. This feature is advantageous for applications where mobility is required, such as construction sites, workshops, and on-site maintenance tasks.

5. Quiet Operation:

Oil-free compressors tend to operate at lower noise levels compared to oil-lubricated compressors. The absence of oil lubrication reduces the friction and mechanical noise, resulting in quieter operation. This makes oil-free compressors more suitable for noise-sensitive environments or applications where reduced noise levels are desired.

6. Environmental Considerations:

Oil-free air compressors are environmentally friendly due to the absence of oil. They eliminate the risk of oil spills or leaks that can harm the environment. Furthermore, oil-free compressors may require less energy consumption compared to oil-lubricated compressors, contributing to energy efficiency and reduced carbon footprint.

7. Lower Initial Cost:

In general, oil-free compressors tend to have a lower initial cost compared to oil-lubricated compressors. This can be advantageous for applications with budget constraints or when the specific requirements of the application align with the capabilities of oil-free compressors.

It’s important to note that oil-free air compressors may have certain limitations compared to oil-lubricated compressors. They may have lower maximum operating pressures and higher operating temperatures. Additionally, the absence of oil lubrication may result in slightly reduced efficiency and increased wear on certain components over time.

By considering these advantages, users can determine whether oil-free air compressors are suitable for their specific application and requirements.

China Professional Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with CE   arb air compressorChina Professional Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar with CE   arb air compressor
editor by CX 2024-02-27

China supplier Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar Used Air Compressor lowes air compressor

Product Description

Products Details

Product Name Used Air compressor
Brand Sullair
Part No. 780VH

 

Hot Products

 

Company Profile

ZheJiang CHINAMFG Machine Co., Ltd has the largest agent’s qualification of CHINAMFG Asia Pte Ltd.
For more than 26 years, We have been provided professional compressed air energy-saving solution
for customers in China and abroad.
At the same time we have the spare parts warehouse of air compressors, like air filters, oil filters,
oil separator, lubricating oil, used air compressors, air end, motor etc.
World -famous brands such as Atlas Copco, CHINAMFG Rand air compressor accessories also available for us.


 

Certifications

 

Packaging & Shipping

 

FAQ

1.Why choose us?
We are Sullair’s Chinese factory distributor, our price is very advantageous. And most of our products are in stocks, so we can delivery very fast.

2. How long is our delivery time?
Generally, we can ship within 3 days. If the product needs to be customized or the order quantity is large, it will take about 20 days.

3. What kind of spare parts we provide for?
We supply air compressor, air storage tank, pipeline filter, air dryer, nitrogen sparator, oxygen separator, compressed air pipeline, etc.

4. How long is the warranty of our products?
Whether it is a new machine or a second-hand air compressor machine, our warranty is 1 year.

5. What kind of after-sales service do we have?
We support 24-hour online free technical guidance.
 

After-sales Service: Engineers Available to Service Machinery Overseas
Warranty: 1 Year
Lubrication Style: Lubricated
Cooling System: Air Cooling
Power Source: AC Power
Cylinder Position: Horizontal
Customization:
Available

|

air compressor

Can Oil-Free Air Compressors Be Used for Breathing Air Applications?

Yes, oil-free air compressors can be used for breathing air applications, but it is crucial to ensure that the compressor and the associated equipment meet the required standards and regulations for breathing air quality and safety. Here’s a detailed explanation of using oil-free air compressors for breathing air applications:

1. Compressor Design and Certification:

When considering the use of oil-free air compressors for breathing air applications, it is essential to select compressors that are specifically designed and certified for such purposes. Dedicated oil-free compressors designed for breathing air applications typically incorporate additional features and safeguards to ensure the production of clean and safe compressed air. These compressors undergo rigorous testing and certification processes to meet the stringent standards and regulations for breathing air quality.

2. Air Treatment and Filtration:

In breathing air applications, the compressed air must undergo thorough treatment and filtration to remove contaminants and ensure its safety for breathing. Oil-free compressors are typically equipped with advanced filtration systems, including pre-filters, coalescing filters, activated carbon filters, and sometimes additional stages such as sterile filters or high-efficiency particulate air (HEPA) filters. These filtration stages work together to eliminate particulates, moisture, odors, oil vapors, and other potential contaminants from the compressed air, ensuring its suitability for breathing air applications.

3. Compliance with Breathing Air Standards:

Oil-free compressors used for breathing air applications must comply with specific standards and regulations that define the acceptable limits for contaminants in breathing air. International standards such as ISO 8573 and national regulations, such as the Occupational Safety and Health Administration (OSHA) standards in the United States, set guidelines for breathing air quality and specify the maximum allowable levels of contaminants, including oil content, particulate matter, and moisture. Compressors used for breathing air applications should meet or exceed these standards to ensure the safety and health of individuals who rely on the compressed air for breathing.

4. Regular Maintenance and Monitoring:

To ensure the ongoing safety and quality of the breathing air produced by oil-free compressors, regular maintenance and monitoring are essential. This includes routine inspections, filter replacements, and adherence to recommended maintenance schedules. Regular monitoring of air quality parameters, such as oil content, oxygen levels, and microbiological contamination, can help identify any potential issues and ensure that the compressor continues to produce clean and safe breathing air.

It’s important to note that not all oil-free compressors are suitable for breathing air applications. It is necessary to select compressors specifically designed and certified for this purpose, ensuring they meet the required standards and regulations. Additionally, the entire breathing air system, including air storage cylinders, distribution lines, and breathing apparatus, must also meet the necessary safety standards and undergo regular inspections and maintenance.

By following these guidelines and using appropriately designed and certified oil-free compressors, it is possible to generate clean and safe breathing air for various applications, such as medical facilities, diving operations, firefighting, and respiratory protection in industrial settings.

air compressor

Are There Regulations Governing the Use of Oil-Free Air Compressors?

Yes, there are regulations governing the use of oil-free air compressors. Here’s a detailed explanation of the regulations and standards that apply to the use of oil-free air compressors:

1. Industry-Specific Regulations:

Depending on the industry and application, there may be specific regulations that govern the use of oil-free air compressors. For example:

  • In the pharmaceutical industry, organizations such as the Food and Drug Administration (FDA) in the United States and the European Medicines Agency (EMA) in Europe have guidelines and regulations regarding the use of compressed air in pharmaceutical manufacturing processes. These guidelines often require the use of oil-free compressors to ensure the purity and integrity of the compressed air used in the production of drugs.
  • In the food and beverage industry, regulatory bodies such as the U.S. Food and Drug Administration (FDA) and the European Food Safety Authority (EFSA) have specific requirements for compressed air used in food and beverage processing. These regulations often mandate the use of oil-free compressors to prevent contamination of the final products.
  • In the electronics industry, standards such as ISO 8573-1 specify the maximum allowable levels of various contaminants in compressed air used for electronic component manufacturing. These standards often necessitate the use of oil-free compressors to ensure the cleanliness and quality of the compressed air.

2. Air Quality Standards:

There are various air quality standards and classifications that dictate the acceptable levels of contaminants in compressed air. These standards help ensure that compressed air meets specific purity requirements for different applications. Examples of air quality standards include ISO 8573, which defines the purity classes for different contaminants in compressed air, and the Compressed Air and Gas Institute (CAGI) standards. Oil-free compressors are commonly used to meet the stringent requirements of these air quality standards, particularly in applications where oil contamination is not permissible.

3. Environmental Regulations:

Environmental regulations may also impact the use of oil-free air compressors. Oil-lubricated compressors can pose environmental risks if not properly managed. The release of oil into the environment can lead to soil and water contamination. To mitigate these risks, regulatory bodies such as the Environmental Protection Agency (EPA) in the United States and similar agencies in other countries have regulations and guidelines in place to govern the use, handling, and disposal of lubricants and compressed air equipment. The use of oil-free compressors can help comply with these environmental regulations by eliminating the risk of oil contamination.

4. Occupational Health and Safety Regulations:

Occupational health and safety regulations may also apply to the use of oil-free air compressors. These regulations aim to protect workers from hazards associated with compressed air systems. They may cover aspects such as noise levels, vibration, electrical safety, and proper maintenance procedures. Compliance with these regulations helps ensure the safety and well-being of workers operating and maintaining the oil-free compressors and the associated compressed air systems.

It’s important to note that the specific regulations and standards governing the use of oil-free air compressors may vary depending on the country, industry, and application. It’s recommended to consult with regulatory authorities, industry associations, and relevant standards organizations to ensure compliance with the applicable regulations and standards in a particular context.

air compressor

How Do Oil-Free Air Compressors Compare to Oil-Lubricated Ones?

When comparing oil-free air compressors to oil-lubricated ones, several factors come into play, including performance, maintenance requirements, air quality, and application suitability. Here’s a detailed comparison between oil-free air compressors and oil-lubricated ones:

1. Oil Contamination:

Oil-lubricated compressors require oil for lubrication and cooling of internal components. However, there is a risk of oil carryover, where small amounts of oil can mix with the compressed air. This oil contamination can have adverse effects on downstream equipment, processes, and end products. In contrast, oil-free air compressors eliminate the risk of oil contamination as they operate without lubricating oil. This makes them suitable for applications that require clean and oil-free compressed air, such as in the food and beverage, pharmaceutical, and electronics industries.

2. Compressed Air Quality:

Oil-lubricated compressors may introduce oil aerosols, vapors, or particles into the compressed air stream. While filters and separators can help mitigate oil contamination, achieving completely oil-free compressed air may be challenging. In contrast, oil-free air compressors deliver clean and dry compressed air without any oil content. They are designed to meet strict air quality standards, such as ISO 8573-1 Class 0, ensuring the highest level of air purity. This makes them ideal for applications where air quality is critical, such as in pharmaceutical manufacturing, research laboratories, and electronics assembly.

3. Maintenance Requirements:

Oil-lubricated compressors require regular maintenance to ensure proper lubrication, filter replacement, and oil changes. The presence of oil also necessitates careful monitoring of oil levels and potential leaks. Maintenance tasks can be more involved and time-consuming compared to oil-free compressors. On the other hand, oil-free air compressors generally have lower maintenance requirements since they don’t require oil changes or oil-related maintenance. However, regular maintenance tasks such as filter replacements and general system checks are still necessary to maintain optimal performance and reliability.

4. Initial Cost and Energy Efficiency:

Oil-lubricated compressors typically have a lower initial cost compared to oil-free compressors. However, oil-free compressors can offer long-term cost savings due to reduced maintenance requirements and lower energy consumption. Oil-lubricated compressors use oil for lubrication, which adds to the energy consumption as the compressor needs to overcome the friction generated by the oil. In contrast, oil-free compressors eliminate the need for oil, resulting in higher energy efficiency and potential energy savings over the compressor’s lifespan.

5. Application Suitability:

The choice between oil-free and oil-lubricated compressors depends on the specific application requirements. Oil-lubricated compressors are often suitable for general industrial applications where compressed air quality is not critical, and oil carryover is acceptable. They are commonly used in manufacturing, construction, and automotive industries. On the other hand, oil-free compressors are essential for applications that demand clean and oil-free compressed air, such as in food processing, pharmaceutical production, electronics manufacturing, and critical research environments.

It’s important to consider the specific needs of the application, industry regulations, and the desired level of compressed air purity when choosing between oil-free and oil-lubricated compressors. Consulting with compressed air experts and considering factors such as air quality requirements, maintenance costs, and long-term energy efficiency can help determine the most suitable compressor type for a particular application.

China supplier Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar Used Air Compressor   lowes air compressorChina supplier Electric Silent Oil Free 7.5kw 15kw 22kw 37kw 55kw 75kw 90kw 110kw 160kw 200kw 315kw Screw Air Compressor 7bar-13bar Used Air Compressor   lowes air compressor
editor by CX 2023-10-09

China Best Sales 30% CZPT Saving Low Noise Industrial VSD Single Rotary Screw Type Air Compressors Price Oil Free Direct Driven Air Compressor 7.5kw 15kw 22kw 37kw 55kw 75kw with Free Design Custom

Merchandise Description

Short introduction of manufacturing unit:
one. We have been engaged in r & D, production and revenue of air compressors for 19 years  
two. Our air compressor products through CE,SGS,ISO certification, with more than 20 creation patents  
three. Our items are exported to 132 countries and regions all around the world  
4. Our air compressor provides a 5-year warranty.  
If you have specific parameters and demands for our Rotary Screw Variety Air Compressor, customization is accessible
Hot – promoting screw air compressor listing

 

                         Guarantees Every Device Will Operate Properly More Than 15 Years 

Transient Introduction:
Air end: Germany Technology. thirty years designed life span.
Motor: 100% rare earth everlasting magnet motor. 
Inverter: Chinese No. 1 inverter can save thirty% power.
Guarantee: five years for the air finish, and 2 years for the entire compressor. 
Shipping and delivery time: seven-fifteen times. 
Right after-product sales support:we have our specialist after-sales technician to instruct the set up of the total screw air compressor.    
Certification: CE/ISO9001/ASME
We provide cost-free pipe and valves for installation and set up diagram

Advantages
1.New era of very effective imported host machine
2.Extremely productive everlasting magnetic motor
3.CZPT bearing
four.Highly successful magnetic metal of permanent magnetic motor
five.Clever microcomputer control method
6.Vitality-saving air inlet management system
7.Hugely productive cooling system
8.Very effective specialist filtering syste

1. CE
two. SGS
three. ISO9001 
four. twelve patents for screw compressor.

Re-manufacturing unit quality control method:
one.Set up inspection of the total air compressor: check and confirm the total equipment according to the procedure instructions and top quality handle specifications. Main inspection things:
A . Validate the nose and motor nameplates 
B . Check out regardless of whether there is oil leakage in the pipeline and oil circuit of the air compressor C . the air compressor device screw locking inspection..
two. Rotary screw sort air compressor manufacturing unit take a look at machine, heat motor: test whether or not the air compressor operation parameters meet the requirements of customers, which includes voltage, current, operating stress, exhaust volume, and so on.Air compressor manufacturing facility before 48 hrs of thermal examination, security confirmation.
three. 24 hours on the web after-revenue service, a single-to-1 online assistance set up, debugging, troubleshooting.

 

Use circumstance of rotary screw type air compressor
1. Rotary Screw variety air compressors are exported to 132 nations around the world and areas all over the globe
2. All indicators of screw air compressor are stable and the failure price is lower
3. Perfect following-sales support method, engineers on duty 24 hours a day to offer one particular-on-1 services to customers at the air compressor use web site.

Rotary Screw sort Air compressor packing method
one. Screw air compressor packaging is divided into 3 layers from inside to exterior:
1) The first layer of defense: spray paint on the surface of the equipment to defend the surface of the equipment. The fouling pull movie is wrapped all around the floor of the equipment to defend the surface area of the paint.
2) The 2nd layer of safety: anti-collision safety of the equipment. On the basis of lacquer security, anti-collision buffer cotton is utilized to safeguard the machine towards collision.
three) The third layer of security: the situation adopts the general packaging of the non-fumigation wooden circumstance to shield the machine in the course of transportation.

F.A.Q

Q1. Why do clients choose us?
Yunshun Electrical Equipment Co., Ltd. is a company specializing in screw air compressor for 18 years since 2001. Our
German Standard production line helps us get the affirmation from our agents as well as conclude-person customers.

Q2. Are you a manufacturer or trading company?
We are a professional manufacturer with big modern factory in HangZhou,China.
Both OEM & ODM service can be acknowledged.

Q3. What’s your delivery time?
Generally 7-ten days, if urgent order, we can set up, too.

This fall. How long is your air compressor warranty?
2 a long time for the whole machine and 5years for screw air end, other than consumable spare parts.

 Q5. How long could your air compressor be used for? 
At least 10 years.

Q6. What’s payment term?
T/T, L/C, Western Union, Credit Card, and and so on.

Q7. How about your customer service?
24 hrs on-line service for all our consumers.

Q8. How about your after-sales service?
1. Providing customers with installation on the internet guidelines.
2. Effectively-educated engineers accessible to overseas service.
three. PlHangZhou for oversea after-revenue supporting business.

 

Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
YP-10A 1.1  1.0  0.85  0.7  7.5 65 G1” 960*680*960 280
YP-15A 1.8  1.65  1.5  1.3  11 65 G1” 1050*830*1240 380
YP-20A 2.4  2.2  2.1  1.8  15 68 G1” 1050*830*1240 380
YP-25A 3.1  3.0  2.7  2.3  18.5 68 G1” 1200*830*1290 480
YP-30A 3.8  3.6  3.2  2.5  22 68 G1” 1200*830*1290 480
YP-40A 5.3  5.0  4.3  3.6  30 69 G11/2” 1300*1000*1540 710
YP-50A 6.6  6.2  5.7  4.6  37 69 G11/2” 1300*1000*1540 710
YP-60A 8.0  7.7  6.9  6.0  45 70 G11/2” 1500*1160*1700 990
YP-75A 10.5  9.8  8.7  7.3  55 70 G11/2” 1500*1160*1700 990
YP-100A 13.6  13.0  11.3  10.1  75 72 G2” 1700*1180*1800 1300
YP-125A 16.2  15.4  13.2  11.2  90 72 DN50 1850*1200*1900 1400
YP-150A 20.8  19.5  16.5  13.7  110 73 DN65 2250*1260*2055 1560

###

 Screw Air Compressor Main Configuration
Item Parts Brand
Air end Hanbell /BAOSI/GU Air End (Germany origin)
Intake Valve Red star(Chian)
Solenoid Valve CEME (Italy)
Temperature sensor Red star (China)
Pressure sensor Huba original (from Switzerland)
Motor Jiangtian Motor( China)
Coupling Germany KTR
Thermostat Valve Italy VMC
PLC MAM6080 MAM880 MAM860
10  Minimal Pressure Valve Red star(Chian)
11  Air filter element Germany MANN
12  Oil filter element Germany MANN
13  Oil separator element Germany MANN
14  Bearing Sweden SKF
Model Air Flow (m³/min) Motor Power Noise Outlet Diameter Dimension Weight
7bar 8bar 10bar 13bar kw dB inch W*D*H  (mm) kg
YP-10A 1.1  1.0  0.85  0.7  7.5 65 G1” 960*680*960 280
YP-15A 1.8  1.65  1.5  1.3  11 65 G1” 1050*830*1240 380
YP-20A 2.4  2.2  2.1  1.8  15 68 G1” 1050*830*1240 380
YP-25A 3.1  3.0  2.7  2.3  18.5 68 G1” 1200*830*1290 480
YP-30A 3.8  3.6  3.2  2.5  22 68 G1” 1200*830*1290 480
YP-40A 5.3  5.0  4.3  3.6  30 69 G11/2” 1300*1000*1540 710
YP-50A 6.6  6.2  5.7  4.6  37 69 G11/2” 1300*1000*1540 710
YP-60A 8.0  7.7  6.9  6.0  45 70 G11/2” 1500*1160*1700 990
YP-75A 10.5  9.8  8.7  7.3  55 70 G11/2” 1500*1160*1700 990
YP-100A 13.6  13.0  11.3  10.1  75 72 G2” 1700*1180*1800 1300
YP-125A 16.2  15.4  13.2  11.2  90 72 DN50 1850*1200*1900 1400
YP-150A 20.8  19.5  16.5  13.7  110 73 DN65 2250*1260*2055 1560

###

 Screw Air Compressor Main Configuration
Item Parts Brand
Air end Hanbell /BAOSI/GU Air End (Germany origin)
Intake Valve Red star(Chian)
Solenoid Valve CEME (Italy)
Temperature sensor Red star (China)
Pressure sensor Huba original (from Switzerland)
Motor Jiangtian Motor( China)
Coupling Germany KTR
Thermostat Valve Italy VMC
PLC MAM6080 MAM880 MAM860
10  Minimal Pressure Valve Red star(Chian)
11  Air filter element Germany MANN
12  Oil filter element Germany MANN
13  Oil separator element Germany MANN
14  Bearing Sweden SKF

How to Repair and Maintain an Air Compressor

A compressor is a device used to move air from one place to another. Air enters the air compressor through the intake valve. Inside the compressor, the vanes on the inner rotor rotate within an eccentric cavity. The self-adjusting length arm divides the space into multiple cavities of different sizes. As the rotor rotates, air fills the cavity. As air flows around the cavity, it builds pressure and is squeezed out of the compressor output.

Positive displacement

Positive displacement air compressors use reciprocating pistons to compress air. Gas is drawn in during the suction stroke and compressed by moving the piston in the opposite direction. It then discharges the compressed air by moving it in the opposite direction. This type of air compressor is most commonly found in automobiles, refrigerators, and other applications that require high pressure. However, it is not as efficient as a centrifugal compressor.
Most modern air compressors use positive displacement. Positive displacement models capture a volume of air in the compression chamber and distribute it when the pump is operating at maximum capacity. They are more economical than their negative displacement counterparts. Reciprocating screw air compressors are the most common positive displacement compressors. The reciprocating screw air compressor adopts a water jacket around the cylinder and is often used in processes such as oil drilling.
A bicycle pump is an example of positive displacement compression. Air is drawn into the cylinder and compressed by the moving piston. A piston compressor works on the same principle, but it uses a rotating crankshaft or connecting rod to complete the movement of the pistons. There are two types of positive displacement compressors: single-acting and double-acting. Both types work on the same principle, both are positive displacement compressors. The difference between the two types is the pressure ratio.
In air compression, positive displacement compression reduces the volume of the fluid and reduces its viscosity. This results in higher pressure ratios and is used in centrifugal, axial, and scroll compressors. Positive displacement is a common feature of most air compressors. Positive displacement compressors offer the same benefits and are more energy-efficient when applied to oil-free and gas applications. This type of compression is usually the best choice for low-pressure applications.
air-compressor

oil free

If you’re looking for an air compressor for your business, consider an oil-free air compressor. These models offer cleaner, quieter operation than traditional air compressors and require less maintenance. They also meet ISO Class 0 or Class 1 air purity requirements. Oil-free air compressors are also quieter, with fewer moving parts and less noise. These advantages make oil-free air compressors an ideal solution for many commercial applications.
Air purity is critical in many industries. Even the tiniest drop of oil can damage production equipment or damage products. The best way to find an oil-free air compressor for your business is to consider the process and end product. As air quality improves, more and more businesses are turning to oil-free compressors. Some of the advantages and disadvantages of these air compressors are:
When choosing an oil-free air compressor, it is important to understand the terminology used in the industry. Knowing these terms will make it easier for you to choose the right compressor for your needs. ACTFM, or actual cubic feet per minute, is an industry term for measuring the amount of air pumped in one minute under rated conditions. Although a simple number, it can be very useful in determining which type of air compressor is best for your application.
The ISO 8573-1 international standard defines air quality and provides air purity classifications. The strictest classification is air purity class 0. Many manufacturers claim that oil-free air compressors meet this standard. However, a class 0 oil-free air compressor does not necessarily mean that the air is free of contaminants. In fact, Class 0 is the benchmark for air purity. While zero air quality is the highest level, that doesn’t mean it’s completely oil-free.
air-compressor

double acting

A double-acting air compressor is a device that uses compressed air to generate electricity. Its working principle is based on piston and connecting rod. The connecting rod connects the crankshaft to the piston through pins and caps. The piston moves as the piston moves. Rods are usually made of forged carbon steel. In terms of service and maintenance, double-acting compressors require regular vise maintenance and proper cleaning.
The displacement of the compressor is a measure of the displacement that the piston can produce in a certain period of time. Displacement is usually expressed in actual cubic feet per minute. The exact calculation depends on the type of cylinder and the configuration of the compressor. Single-acting cylinders can have head-end or crank-end displacement, both of which can be measured using the displacement equation. A double-acting air compressor will use this equation. 4 and 6 calculate the displacement.
Double-acting air compressors have multiple cylinders and are made of cast iron. They are water-cooled and have a mechanical connection between the piston and connecting rod. A double-acting compressor compresses air twice per revolution of the motor. One cylinder moves up, while the other cylinder moves down. The piston moves down, allowing air to enter through valve #1. During the operation of the compressor, the temperature of the air and gas increases.
Double-acting air compressors typically have high pressure and are considered workhorses. Double-acting compressors also feature intercooling and double compression. As a result, these machines tend to last longer than single-acting compressors. Its low speed and dual compression make it a workhorse in the compressor industry. Double-acting air compressors are workhorses and versatile devices.
air-compressor

fuel tank pressure switch

You can adjust the pressure in the air compressor tank by adjusting the differential pressure. You can turn the mainspring clockwise or counterclockwise to increase or decrease the pressure. This valve will open when the pressure is low enough to start the compressor. If the pressure is too low, the valve should be closed. The cut-in and cut-out pressures should be set to appropriate values. After adjusting the tank pressure, check the hysteresis of the tank pressure switch and set the desired shutoff pressure.
If the pressure in the tank falls below the cut-in level, the tank pressure switch must be replaced. You can test the switch with a multimeter. Make sure the switch is not damaged. If you can’t find the switch, you can look at the other sections. If you find any damaged or missing parts, you should replace them. Otherwise, it may be time to check the tank pressure switch. You may need to disassemble the compressor and remove the switch.
The fuel tank pressure switch is an important part of the air compressor. It keeps you informed of the amount of air delivered by the compressor. If your tank or tank is damaged, your readings will be wrong. If the pressure switch is damaged, it will not function properly and result in incorrect readings. Fortunately, there are some easy ways to fix this. To prevent this from happening, keep the tank pressure switch in good condition.
When the air pressure in the tank drops to the cut-in pressure setting, the switch allows power to flow through it. This will start the motor and pump of the air compressor. Then, if the pressure in the tank rises above the cut-off level, the switch will trip and stop the compressor. This will prevent it from being over-pressurized. Power flow will continue to flow to the motor. Depending on your compressor model, you can change the cut-in and cut-out pressures as needed.

energy source

The power supply of the air compressor is very important. Most air compressors run on 12 VDC, which is ideal for automotive use. Alternatively, you can buy a switching power supply for around $20. No matter which power supply you choose, you must ensure that it can support the maximum current of the compressor. You can find power supplies in all sizes, from quarter-horsepower to five-horsepower.
The voltage required for a three-phase air compressor will vary. Three-phase air compressors require three separate power cords and a three-phase electrical service panel. This is because a standard 120/240-volt electrical service panel is not sufficient to power a three-phase compressor. Additionally, three-phase compressors require three separate isolated wires for the engine and motor circuits. Three-phase compressors do not require a neutral wire.

China Best Sales SCR30apm Factory 15kw 15HP VSD Screw Air Compressor 55kw for Hot Sale with Good quality

Solution Description

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Selecting the Proper Air Compressor For Your Home

You will locate that air compressors are indispensable equipment for a range of scenarios, like garages, property workshops, and basements. These resources can electrical power a assortment of tools, and every single design is sized to suit the work at hand. Since air compressors have only one particular motor, they are light-weight, compact, and simple to handle. Utilizing 1 air compressor to electricity many tools will also decrease the dress in and tear on individual elements. This post will introduce some important qualities to search for when choosing the correct air compressor for your home.

Positive displacement

A optimistic displacement compressor applies pressure to a fluid, while a centrifugal 1 does the reverse. A good displacement compressor produces the wanted strain by trapping air and rising its quantity. Its discharge valve releases the higher-pressure gas. These compressors are utilised in industrial programs and nuclear power crops. The variation between a good and negative displacement compressor is that a constructive displacement compressor can compress and release air at a consistent price.
A positive displacement air compressor uses a reciprocating piston to compress air. This lowers the quantity of the air in the compression chamber, and a discharge valve opens when the stress reaches the wanted degree. These compressors are used in bicycle pumps and other pneumatic equipment. Good displacement air compressors have several inlet ports and have a number of configurations. Constructive displacement air compressors have a one-acting and double-acting piston, and can be oil-lubricated or oil-free.
A constructive displacement air compressor is various from a dynamic compressor. It draws air into the compression chambers and then releases the force when the valve is opened. Positive displacement compressors are common in industrial apps and are obtainable in solitary-acting, double-acting, and oil-lubricated types. Massive piston compressors have ventilated intermediate pieces and crossheads on gudgeon pins. Scaled-down versions have permanently sealed crankcases with bearings.
air-compressor

Oil-free

Oil-free of charge air compressors have some positive aspects over their oil-lubricated counterparts. They do not require lubrication oil due to the fact they are coated with Teflon. The materials has 1 of the lowest coefficients of friction and is layered, so it slides past other layers with little work. Because of this, oil-cost-free compressors tend to be cheaper and nonetheless produce comparable overall performance. Oil-totally free compressors are a excellent option for industrial purposes.
The existence of an oil-free of charge air compressor is substantially for a longer time than an oil-lubricated counterpart. These models can operate up to 2,000 several hours, four occasions lengthier than the average oil-lubed compressor. Oil-free compressors also have a drastically reduce functioning noise than their oil-lubricated counterparts. And simply because they never require oil adjustments, they are quieter. Some even previous up to 2,000 hrs.
An oil-cost-free air compressor is a excellent option if your software calls for large levels of purity. Numerous programs call for extremely-pure air, and even a drop of oil can result in product spoilage or hurt to production gear. In addition to the well being hazards, an oil-free air compressor decreases the expenses related with oil contamination and minimizes leaks. It also eliminates the want for oil selection, disposal, and therapy.
A standard oil-free of charge air compressor is quite effective, demanding only about eighteen% of the full load horsepower. Nevertheless, oil-totally free compressors have a greater danger of untimely failure and are not suggested for big-scale industrial applications. They might also use up to eighteen% of the compressor’s full ability. They could seem attractive, but you need to make certain you understand the positive aspects of an oil-free air compressor ahead of choosing 1 for your industrial purposes.

One-phase

A single-phase air compressor is created to offer the electrical power for a single pneumatic instrument or gadget. These machines are generally more compact than two-phase compressors and create considerably less heat and energy. These devices usually are not created for large-obligation industries, but they are nonetheless highly effective for a selection of applications, which includes car shops, fuel stations, and various producing crops. They can also be utilised in borewells, as they are suited for tiny spaces with low air stream demands.
A one-stage air compressor has a single cylinder and two valves – the inlet and the supply valves. Both of these valves function mechanically, with the inlet valve managing torque and the delivery one particular controlling air pressure. Typically, single-stage compressors are driven by a fuel motor, but there are also electric powered types available. The solitary-stage air compressor is the most typical sort of air compressor. It has a single cylinder, a single piston, and a single air cylinder.
The one-phase air compressors are utilised for little tasks or individual use. A two-phase air compressor is more successful for industrial initiatives. Its longer air stop lifestyle tends to make it far more productive. It is also far more effective for use in the automotive business, where the engine has many cylinders. In common, one-stage compressors call for a greater electrical power level. The one-stage product is excellent for tiny assignments, although a two-stage one is appropriate for more substantial-scale arsenals.
air-compressor

CFM

The cubic foot-for each-moment (CFM) of an air compressor is the output of the equipment. In get to compute the CFM degree, begin by hunting at the compressor’s specs. You need to know how many cubic toes the unit can hold and how several pounds per square inch it can compress. After you have these details, you can determine the CFM. Now you can use these numbers to select an appropriate air compressor for your wants.
The most common way to increase the CFM of an air compressor is to flip the regulator down. By turning the dial down, the air compressor will produce far more than 10 CFM. You can also try connecting two output valves. Make sure that the settings are adjusted properly before you commence. This will ensure that your air compressor is operating at its maximum efficiency and lifespan. To improve the CFM of your air compressor, initial check that your regulator is calibrated for the preferred pressure degree.
To compute the CFM of an air compressor, initial determine the tank volume of the equipment. Then, multiply this quantity by the time it takes to fill the tank. Then, divide the result by sixty seconds to compute the CFM. As soon as you know how significantly air your equipment can keep, you can decide on a suitable air compressor. If you happen to be operating in a confined region, you must acquire a tool with a huge tank.

PSI

The PSI of an air compressor is the force that it can output. A typical air compressor has a gauge connected to the airline at the base, next to it, or among the two. The gauge tells the actual stress of the air compressor, while the reduce-out stress is determined by the company. The company suggests that you established the minimize-out pressure 20 to forty PSI larger than the manufacturing facility advisable pressure. If you want to established the strain for your nail gun, you can use the cut-in and reduce-out pressures on your compressor, and the tank won’t exceed this variety.
The PSI of an air compressor measures the pressure that it can supply, which is typically in pounds per sq. inch. For most air instruments, you need to have at minimum forty to ninety psi. In general, reciprocating air compressors operate on an on/off foundation. This relationship is known as the responsibility cycle. All air compressors are rated for a specific obligation cycle, such as fifty p.c on and twenty-5 p.c off.
The Psig of an air compressor is not cost-free, as several men and women imagine. The PSI of an air compressor is not free of charge, but it is essential to sustain it for protected functions. If you might be getting difficulty keeping a steady force, consider turning down the PSI of your compressor by 2 psig. This will figure out the critical stress for the device. You are going to also enhance the amount of energy in the method by one particular %.
air-compressor

Power resource

The power source for an air compressor is essential in its operation. With no the right voltage and amperage, air compressors will not perform effectively. The electrical power source must be shut to the compressor so that it can plug into an electrical outlet. If it is also considerably from the outlet, the compressor might not be in a position to construct sufficient pressure. When this takes place, the fuse inside the air compressor will switch off to protect the person. The electricity supply ought to be a protected length from the compressor.
Most producers do not specify the electricity supply for an air compressor. Dependent on the horsepower, the compressor will need around 4 amps of electrical power. A 1-horsepower compressor would draw about twelve amps. If it had been driven by a common 120-volt house source, its motor would exceed the fifteen-amp breaker capability. A more substantial air compressor, however, will need a different 15-amp electrical power source, generating it extremely hard to use it with this sort of energy resource.
The energy resource for an air compressor is typically electrical alternating recent (AC) that is equivalent to the voltage on a normal wall outlet. A 3-period air compressor, on the other hand, requires a special AC supply with a few electrical offset pulses. Irrespective of the type of air compressor, the electrical power source have to be compatible with the incoming power services. A single of the most frequent issues when trying to link an air compressor to an AC electricity supply is undersized wire. This benefits in lower voltage and large amperes, tripping of in excess of-load relays and blown fuses.

China Best Sales SCR30apm Factory 15kw 15HP VSD Screw Air Compressor 55kw for Hot Sale     with Good qualityChina Best Sales SCR30apm Factory 15kw 15HP VSD Screw Air Compressor 55kw for Hot Sale     with Good quality