China Professional High Pressure Oil Free Air Compressor Unit System for Pet Water Tank Beverage Medicine Cosmetic Chemical Bottle Blowing Making Manufacturing air compressor portable

Product Description

 

Product Description

ITEM GOODS DESCRIPTION QTY TECHNICAL SPECIFICAITON AND DESCRIPTION
1 Oil free air compressor 2 L type oil free air compressor capacity:12M3/min, air pressure:4.0Mpa
2 Air tank C-2.0/40 1  It is the storage of compressed air, buffering and temperature cooling(when the air stored in the air tank, the air temperature will cool down, it can also partly separate the air dirt and water)
3 Pre-filter          1 Protect of air dryer, capacity 24m3/min, pressure:4.0Mpa.
4 Air dryer                 1 Clear all the water in air,capacity 24m3/min ,pressure: 4.0Mpa.meantime, the oil dirt would be partly separate alone with the water.
5 Post-filter 1 Post filter
Capacity: 24m3/min,pressure:4.0Mpa.
6 Precise filter    1 Precise filter
Capacity 24m3/min,pressure:4.0Mpa.
7 Caton filter     1 Caton filter
Capacity 24m3/min,pressure:4.0Mpa.
 
8 Combine pallet for item 3-7 1  Item 3-7 are combine in 1 pallet, installation is quite simple. This unit have automatic water drain valve.

specifications
model:HLW-25/40

item   description
model   HLW-12/40
type   Water-cooling L type piston 3cylinder 3stage compressor
Compress material   air
capacity m3/min 12(input air Capacity)
pressure Mpa 0.1(A)
temperature ºC ≤40
pressure Mpa 4.0
Installation power KW 132
noise dB(A) 75
voltage V/Ph/Hz 380/3/50
Cooling type   Water cooling
Output Air temperature ºC   ≤ 150(before cooling)  ≤ 60(after cooling)
Lubricating oil temperature ºC ≤ 60
Lubricating way   gear pump pressuring lubrication
Motor protecting level   IP54
Impact level mm ≤28
Crankshaft rotate speed r/min 580
Output outlet diameter   1.5″
Cooling outlet diameter   1.5″
Inlet water temperature ºC 10-32
Output water temperate ºC 15-37
Cooling tower T/h 30
Machine size mm 4050*1750*2380
weight kg 6000

Air tank

1,high pressure air tank
model:2.0m3/4.0Mpa
specifications

capacity M3/min 2.0
Max pressure MPA 4.0
Max inlet air temperature ºC <100
Max environment temperature ºC 38
Safety valve,gauge,manual water drain.   TANK Certificate
SIZE mm Inner diameter 800*2319 height
Function of air tank
 
It is the storage of compressed air, buffering and temperature cooling(when the air stored in the air tank, the air temperature will cool down, it can also partly separate the air dirt and water)  
         
    1. repressure air treatment system

1  dryer

capacity  25Nm3/min 
Work specifications Max input air pressure 4.0Mpa
Input air temperature ≤80ºC
Pressure dew point 10-15ºC
Working environment temperature <46ºC
refrigerant R22
power 4.8kw
Cooling way Air cooling
Compressor japan panisonic
Power voltage 3phase/380V/50Hz
Piping Inlet diameter DN80

2, filter
Pre-filter 

capacity 25 m3/min
Max air pressure 4.0Mpa
Input air temperature ≤60ºC
Dirt rate normal
Oil rate normal
Work temperature ≤45ºC
structure Filter element
Inlet and outlet diameter DN80
installataion Inside room

(2)post filter

capacity 25 m3/min
Max air pressure 4.0Mpa
Input air temperature ≤60ºC
Dirt rate normal
Oil rate normal
Work temperature ≤45ºC
structure Filter element
Inlet and outlet diameter DN80
installataion Inside room

(3)precise filter

capacity 25 m3/min
Max air pressure 4.0Mpa
Input air temperature ≤60ºC
Dirt rate normal
Oil rate normal
Work temperature ≤45ºC
structure Filter element
Inlet and outlet diameter DN80
installataion Inside room

(4)carton filter

capacity 25 m3/min
Max air pressure 4.0Mpa
Input air temperature ≤60ºC
Dirt rate normal
Oil rate normal
Work temperature ≤45ºC
structure Filter element
Inlet and outlet diameter DN80
installataion Inside room

Detailed Photos

 

Installation Instructions

We have a professional after-sale service team, before the machine arrive, we will give consulting service about the machine’s place, electricity, and water preparation works. after the machine arrives in the customer’s factory, we also send the engineer for installation and make training for the customer’s engineer, customer should take charge of the engineer’s travel cost, board and lodging , and labor cost.
 

Our Advantages

item description
Save energy The water-cooling type oil free air compressor is the most functional, energy-saving compressor, the compressor air capacity can auto-adjust range from 1/4 to full loading.  
Eg: the 12m3/min is adjusted from 3-12m3, the starting current is 15A, it can save 80%-90% energy. After start, the half- frequency idle, can save 50% energy. When the air reachesl the setting air pressure, the machine is in half- frequency idle model, if the machine is in long time idle model, the machine will stop automatic, save 100% energy.
 
Low rotating speed The rotating speed is only 390-580, ensure the run stale with very small vibration, low abrasion, low noise, It can keep the life of piston ring and valve longer.

Simplify the structure, and make the maintenance easier
 

In the first stage, the operation is drop from up to down by free fall, this can save the energy cost, normally the first stage would consume 45% energy of the complete machine, free fall design can reduce the abrasion of the piston ring, lengthen the spare part life time.
The machine is design in L structure, the third stage is without piston filler, it is very helpful for high pressure air sea, and very convenient for maintenance
The system equipment is combined in 1 pallet, simplify the installation, no need special foundation.
 
The air compressor is in 3 stages compress, ensure stable running, easy maintenance and low down the maintenance cost.
material
 
The whole piping inside the compressor system is with stainless steel in S304.No rust powder inside the whole system, that is great protect for the food and beverage industry.
Temperature control The first stage compress air in cool temperature, it is cooled by 3-4kg cool water. We need to stable the second stage cylinder temperature, to make sure the cylinder temperature is same with the air, to protect the forming of condensate. The third stage temperature is with oil cooling, so lengthen the piston life time.

 

After Sales Service

After checking, within the  quality guarantee time, free offer wearing parts and offer other parts at the lowest price. In quality guarantee, the technician of buyers should operate and maintain the equipment according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems. The cost of technician arrangement you could see the cost treatment method of technician. 

After quality guarantee, we offer technology support and after sales service. Offer wearing parts and other spare parts at favorable price; after quality guarantee, the technician of buyers should operate and maintain the equipment according to seller’s demand, debug some failures. If you could not solve the problems, we will guide you by phone; if the problems are still can not solve, we will arrange technician to your factory solving the problems
Training: customers can send technician to CHINAMFG factory for 7-10 days training by buyers own charge. Vfine(Chumful) engineer will also make training for customer techinician during installation time.

HangZhou CHINAMFG MACHINERY CO LTD
HangZhou CHUMFUL MACHINERY CO LTD

Shipping Cost:

Estimated freight per unit.



To be negotiated
After-sales Service: Includes
Warranty: 1year
Principle: Centrifugal Compressor

air compressor

What are the energy-saving technologies available for air compressors?

There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:

1. Variable Speed Drive (VSD) Compressors:

VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.

2. Energy-Efficient Motors:

The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.

3. Heat Recovery Systems:

Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.

4. Air Receiver Tanks:

Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.

5. System Control and Automation:

Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.

6. Leak Detection and Repair:

Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.

7. System Optimization and Maintenance:

Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.

By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.

air compressor

How do you maintain proper air quality in compressed air systems?

Maintaining proper air quality in compressed air systems is essential to ensure the reliability and performance of pneumatic equipment and the safety of downstream processes. Here are some key steps to maintain air quality:

1. Air Filtration:

Install appropriate air filters in the compressed air system to remove contaminants such as dust, dirt, oil, and water. Filters are typically placed at various points in the system, including the compressor intake, aftercoolers, and before point-of-use applications. Regularly inspect and replace filters to ensure their effectiveness.

2. Moisture Control:

Excessive moisture in compressed air can cause corrosion, equipment malfunction, and compromised product quality. Use moisture separators or dryers to remove moisture from the compressed air. Refrigerated dryers, desiccant dryers, or membrane dryers are commonly employed to achieve the desired level of dryness.

3. Oil Removal:

If the compressed air system utilizes oil-lubricated compressors, it is essential to incorporate proper oil removal mechanisms. This can include coalescing filters or adsorption filters to remove oil aerosols and vapors from the air. Oil-free compressors eliminate the need for oil removal.

4. Regular Maintenance:

Perform routine maintenance on the compressed air system, including inspections, cleaning, and servicing of equipment. This helps identify and address any potential issues that may affect air quality, such as leaks, clogged filters, or malfunctioning dryers.

5. Air Receiver Tank Maintenance:

Regularly drain and clean the air receiver tank to remove accumulated contaminants, including water and debris. Proper maintenance of the tank helps prevent contamination from being introduced into the compressed air system.

6. Air Quality Testing:

Periodically test the quality of the compressed air using appropriate instruments and methods. This can include measuring particle concentration, oil content, dew point, and microbial contamination. Air quality testing provides valuable information about the effectiveness of the filtration and drying processes and helps ensure compliance with industry standards.

7. Education and Training:

Educate personnel working with compressed air systems about the importance of air quality and the proper procedures for maintaining it. Provide training on the use and maintenance of filtration and drying equipment, as well as awareness of potential contaminants and their impact on downstream processes.

8. Documentation and Record-Keeping:

Maintain accurate records of maintenance activities, including filter replacements, drying system performance, and air quality test results. Documentation helps track the system’s performance over time and provides a reference for troubleshooting or compliance purposes.

By implementing these practices, compressed air systems can maintain proper air quality, minimize equipment damage, and ensure the integrity of processes that rely on compressed air.

air compressor

What are the different types of air compressors?

There are several different types of air compressors, each with its own unique design and operating principle. Here’s an overview of the most commonly used types:

1. Reciprocating Air Compressors: Reciprocating air compressors, also known as piston compressors, use one or more pistons driven by a crankshaft to compress air. They operate by drawing air into a cylinder, compressing it with the piston’s up-and-down motion, and discharging the compressed air into a storage tank. Reciprocating compressors are known for their high pressure capabilities and are commonly used in industrial applications.

2. Rotary Screw Air Compressors: Rotary screw air compressors utilize two interlocking screws to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads. These compressors are known for their continuous duty cycle, high efficiency, and quiet operation. They are widely used in industrial, commercial, and automotive applications.

3. Centrifugal Air Compressors: Centrifugal air compressors rely on the principle of centrifugal force to compress air. They use a high-speed impeller to accelerate the incoming air and then convert the kinetic energy into pressure energy. Centrifugal compressors are commonly used in large-scale industrial applications that require high volumes of compressed air.

4. Rotary Vane Air Compressors: Rotary vane air compressors employ a rotor with sliding vanes that compress the air. As the rotor rotates, the vanes slide in and out of the rotor, creating compression chambers. Air is drawn in, trapped, and compressed as the vanes move. These compressors are compact, reliable, and suitable for small to medium-sized applications.

5. Axial Flow Air Compressors: Axial flow air compressors are primarily used in specialized applications such as aircraft engines and gas turbines. They utilize a series of rotating and stationary blades to compress air in a continuous flow. Axial flow compressors are known for their high flow rates and are designed for applications that require large volumes of compressed air.

6. Scroll Air Compressors: Scroll air compressors consist of two interlocking spirals or scrolls that compress the air. One spiral remains stationary while the other orbits around it, creating a series of expanding and contracting pockets that compress the air. Scroll compressors are compact, reliable, and commonly used in applications where low noise and oil-free air are required, such as medical and dental equipment.

These are just a few examples of the different types of air compressors available. Each type has its own advantages, capabilities, and ideal applications. The choice of air compressor depends on factors such as required pressure, flow rate, duty cycle, noise level, oil-free operation, and specific application requirements.

China Professional High Pressure Oil Free Air Compressor Unit System for Pet Water Tank Beverage Medicine Cosmetic Chemical Bottle Blowing Making Manufacturing   air compressor portableChina Professional High Pressure Oil Free Air Compressor Unit System for Pet Water Tank Beverage Medicine Cosmetic Chemical Bottle Blowing Making Manufacturing   air compressor portable
editor by CX 2023-10-01