China Professional High Efficient Zw Series Oil Free Air Compressor Piston Compressor mini air compressor

Product Description

Product Description

COMPANY INTRODUCE:
we have hydrogen production compressors, filling compressors, and hydrogen refueling station compressors to achieve full coverage of hydrogen energy compressors, one-stop supply and service. The displacement of a single hydrogen production compressor can reach 2000Nm3/min, the displacement of a single filling compressor can reach 2000Nm3/h, and the displacement of a single compressor at a hydrogen refueling station can reach 2000Nm3/h, fully covering compressors in the hydrogen energy industry need.

The machine is customized according to customer need, the specific price depends on the configuration requirements (gas composition, exhaust volume and pressure).quotation will be given according the specific parameters.

Hydrogen gas production compressor
parameter           industry hydrogen from natural gas Hydrogen from coke oven gas Chemical tail gas recovery Fluorine alkali tail gas recovery other
Suction pressure MPa(G) 0-0.5 0-0.2 0-1.0 0-0.1  
discharge pressureMPa(G) 1.0-3.0 0.8-2.3 1.5-3.0 0.8-2.5  
capacity  Nm3/min 5-50 10-200 10-200 8-100  
Compression levels 1-3 1-4 1-6 1-5 1-6
motor power(KW) 30-2000
skid mounted skid mounted
Digital Analog Computing yes
systolic algorithm yes
Service Guarantee Professional service team, 7X24 hours all day service

 

Hydrogen filling compressor + hydrogen refueling station compressor
parameter              industry 45Mpahydrogen refueling station 90Mpa hydrogen refueling station Hydrogen tank truck Hydrogen flushed into the bottle High pressure hydrogen delivery
Suction pressure MPa(G) 3-20 10-30 0.8-3.0 0.1-30 0.8-3.0
discharge pressureMPa(G) 45 90 20.0-22.20 15.0-20.0 5.2-20.0
capacity  Nm3/min 200-2000 100-1000 300-2000 10-800 100-1500
Compression levels 1-2 1-2 1-3 1-2 1-2
motor power(KW) 30-200 30-185 75-315 3-160 22-200
skid mounted skid mounted
Digital Analog Computing yes
Finite Element Analysis yes
Service Guarantee Professional service team, 7X24 hours all day service        

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After-sales Service: 3 Year
Warranty: 1 Year, 1 Year
Lubrication Style: Oil-free, Oil-Free

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Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

How Do You Ensure the Air Quality Produced by Oil-Free Compressors?

Ensuring the air quality produced by oil-free compressors involves a combination of factors, including proper equipment selection, appropriate maintenance practices, and adherence to industry standards. Here’s a detailed explanation of how to ensure the air quality produced by oil-free compressors:

1. Equipment Selection:

Choosing the right oil-free compressor is the first step in ensuring air quality. It is essential to select a compressor that is specifically designed for applications requiring clean air, such as food and beverage processing, pharmaceutical manufacturing, electronics assembly, and medical facilities. Consideration should be given to the compressor’s filtration capabilities, air treatment options, and compliance with relevant industry standards and regulations.

2. Filtration Systems:

The filtration systems integrated into oil-free compressors play a crucial role in maintaining air quality. These systems typically include pre-filters, coalescing filters, and activated carbon filters. Pre-filters remove larger particles, coalescing filters capture smaller particles and coalesce water vapor, and activated carbon filters absorb odors and remaining oil vapors. Regular inspection and replacement of filters are necessary to ensure their effectiveness in removing contaminants from the compressed air.

3. Regular Maintenance:

Regular maintenance is key to preserving air quality. This includes following the manufacturer’s recommended maintenance schedule, which may involve tasks such as filter replacement, lubrication of non-compressed parts, and inspection of seals and gaskets. Proper maintenance helps prevent air leaks, ensures the compressor operates efficiently, and reduces the risk of contamination.

4. Air Quality Testing:

Periodic air quality testing is essential to verify the effectiveness of the oil-free compressor and its filtration system. Air quality testing can involve measuring parameters such as oil content, particulate matter, moisture levels, and microbiological contamination. By conducting regular air quality tests, any deviations from the desired air quality standards can be identified, allowing for corrective actions to be taken promptly.

5. Compliance with Standards:

Adhering to industry standards and regulations is crucial in ensuring air quality. Standards such as ISO 8573 specify the acceptable limits for contaminants in compressed air, including oil content, particulate matter, and moisture. Compressors should be selected, installed, and operated in accordance with these standards. Regular auditing and certification processes can help ensure ongoing compliance and provide assurance of air quality to stakeholders.

6. Training and Education:

Proper training and education of personnel involved in the operation and maintenance of oil-free compressors are vital. Operators should be familiar with the specific requirements of oil-free compressors, including the importance of filtration, maintenance procedures, and recognizing signs of potential issues. Training programs can help ensure that operators have the necessary knowledge and skills to maintain air quality effectively.

By considering equipment selection, implementing robust filtration systems, conducting regular maintenance, performing air quality testing, complying with standards, and providing appropriate training, the air quality produced by oil-free compressors can be effectively ensured. These measures are essential for applications where air purity is critical, safeguarding product integrity, process efficiency, and the health and safety of personnel.

air compressor

How Do You Troubleshoot Common Problems with Oil-Free Compressor Systems?

To troubleshoot common problems with oil-free compressor systems, follow these steps:

1. Check Power Supply:

Ensure that the compressor system is properly connected to a reliable power supply. Check for any tripped circuit breakers or blown fuses. Verify that the power switch is in the “on” position.

2. Inspect Air Filters:

Examine the air filters to see if they are dirty or clogged. Restricted airflow due to dirty filters can cause the compressor to overheat or operate inefficiently. Clean or replace the filters as necessary.

3. Check for Air Leaks:

Inspect the entire compressed air system for air leaks. Leaks can lead to reduced system pressure and inefficient operation. Use a leak detection solution or an ultrasonic leak detector to locate and repair any leaks in the system.

4. Monitor Pressure Gauges:

Observe the pressure gauges on the compressor system. If the pressure is consistently below the desired level, it could indicate a problem with the compressor’s output or a leak in the system. Ensure that the pressure relief valves are not open or malfunctioning.

5. Check for Excessive Heat:

Monitor the temperature of the compressor and associated components. If the system is running excessively hot, it may indicate a problem with cooling or lubrication. Ensure that the cooling fans are operating correctly and that the compressor is receiving proper lubrication, if applicable.

6. Inspect Drains and Condensate Management:

Check the drains and condensate management system for proper functioning. Accumulated condensate can cause issues such as water contamination or pressure drops. Ensure that drains are clear and functioning, and that the condensate management system is operating as intended.

7. Review Maintenance Records:

Refer to the maintenance records of the compressor system. Ensure that routine maintenance tasks, such as filter replacements, oil changes (if applicable), and component inspections, have been performed according to the manufacturer’s recommendations. Lack of proper maintenance can contribute to various issues in compressor systems.

8. Consult Manufacturer’s Documentation:

Refer to the manufacturer’s documentation, such as the user manual or troubleshooting guide, for specific guidance on diagnosing and resolving common problems with the oil-free compressor system. Manufacturers often provide detailed troubleshooting steps and recommendations tailored to their specific equipment.

9. Seek Professional Assistance:

If the troubleshooting steps do not resolve the issue or if you are uncertain about performing any maintenance or repairs, it is advisable to seek professional assistance. Contact the manufacturer’s customer support or consult a qualified technician with expertise in oil-free compressor systems.

Remember to prioritize safety when troubleshooting compressor systems. Follow proper lockout/tagout procedures and adhere to all safety guidelines provided by the manufacturer.air compressor

Can Oil-Free Compressors Be Used in Medical Applications?

Yes, oil-free compressors can be used in medical applications and are widely utilized in various healthcare settings. These compressors provide clean, oil-free compressed air, making them suitable for critical medical processes and equipment. Here’s a detailed explanation of the use of oil-free compressors in medical applications:

1. Surgical Tools and Instrumentation:

Oil-free air compressors are commonly used in surgical suites and operating rooms to power pneumatic surgical tools and instrumentation. Surgical tools, such as pneumatic drills, saws, and shavers, rely on compressed air for their operation. Using oil-free compressors ensures that the compressed air delivered to these tools is free from oil contamination, reducing the risk of oil particles entering the surgical site or interfering with the sterile environment.

2. Respiratory Devices:

In respiratory care, oil-free compressors play a vital role in powering various medical devices, such as ventilators, nebulizers, and continuous positive airway pressure (CPAP) machines. These devices require a clean and reliable source of compressed air to deliver oxygen or medication to patients. Oil-free compressors ensure that the compressed air produced is free from oil, providing safe and effective respiratory support.

3. Dental Equipment:

Oil-free compressors are extensively used in dental offices and clinics to power dental tools and equipment, including dental drills, air syringes, and suction devices. Dental procedures require a high level of precision, and any contamination in the compressed air can compromise patient safety and treatment outcomes. By using oil-free compressors, dental professionals can ensure the delivery of clean, oil-free compressed air for optimal dental care.

4. Laboratory Applications:

Oil-free compressors are employed in various laboratory applications within the medical field. These applications include air supply for analytical instruments, sample preparation, cell culture, and other research processes. Oil-free compressed air is essential in maintaining the integrity of samples, preventing contamination, and ensuring accurate and reliable test results.

5. Pharmaceutical Manufacturing:

In pharmaceutical manufacturing, oil-free compressors are utilized to provide clean compressed air for critical processes. This includes applications such as product drying, powder handling, and packaging. Oil-free compressed air ensures the purity and quality of pharmaceutical products, meeting stringent regulatory requirements and minimizing the risk of contamination.

6. Medical Gas Systems:

Oil-free compressors are an integral part of medical gas systems, which provide essential gases like oxygen, nitrogen, and compressed air throughout healthcare facilities. These gases are used for various medical purposes, such as patient breathing, anesthesia, laboratory testing, and respiratory therapy. Oil-free compressors ensure the delivery of clean and uncontaminated medical gases, maintaining patient safety and the reliability of medical gas systems.

Oil-free compressors offer the necessary features and performance required for critical medical applications. They provide clean, oil-free compressed air, ensuring patient safety, maintaining sterility, and meeting regulatory standards. However, it’s important to select oil-free compressors specifically designed and certified for medical applications and adhere to manufacturer guidelines and maintenance protocols to ensure optimal performance and patient care.

China Professional High Efficient Zw Series Oil Free Air Compressor Piston Compressor   mini air compressorChina Professional High Efficient Zw Series Oil Free Air Compressor Piston Compressor   mini air compressor
editor by CX 2024-04-12